headlights AUDI A4 1997 B5 / 1.G Front End Workshop Manual

50-4


Installing:
- Install in reverse order of removal.
- Adjust headlights.
Adjusting:
- Center lock carrier -7- between fenders.
- If fenders and hood are also being
replaced, center them in relation to one
another before adjusting lock carrier.
8 -
Hood seal
9 -
Hood lock cable
Disconnecting page 55
-10
10 -
Hole in side panel
Pa
ge 4 of 19 Bod
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50-6


Fig. 3 Disconnect hose for charge air cooler
- On vehicles with charge air cooler, loosen bolt on hose clamp (arrow).
- Remove hose.
- Unscrew air duct to air cleaner at cowl and lift out.

- Disconnect harness connectors for headlights, headlight height
adjustment and blinkers.
- Disconnect harness connector for coolant system temperature sensor
for coolant fan at lower coolant hose area at radiator (left).
Pa
ge 6 of 19 Bod
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50-10


Front fender ( VIN 8D XA 200 000),
assembly overview

1 -
Combination bolt
4.5 Nm (40 in. lb)
2 -
Threaded rivet Threaded rivet is inserted using VAG1618A
3 -
Combination bolts (2x) 7.5 Nm (66 in. lb)
4 -
Phillips head screw 4.5 Nm (40 in. lb)
5 -
Metal nut (2x)
6 -
Fender Remove bumper page 63
-1 .
Remove wheelhousing liner page 66
-
31
.
Remove end plate Fig. 1
.
Remove headlights Repair Manual,
Electrical Equipment Disconnect electrical connectors for side
blinkers
- Remove bolts -1-, -3-, -4-, -7-, and -11-.
Pa
ge 10 of 19 Bod
y, front
11/20/2002 htt
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e=re
pair&id=AUDI.B5.BD01.50.1

50-14


Repair Manual, Electrical Equipment, Repair
Group 94, headlights, headlights, removing and installing.
6 -
Snap-on nut Only installed for S4.
7 -
Fender Drill additional hole at bottom for S4 fender
Fig. 2
.
Removing:
- Remove bumper page 63
-5 .
- Remove wheelhousing liner page 66
-
31
.
- Remove headlights - Disconnect harness connector for side
turn-signal.
- Remove end plate Fig. 1
.
- Remove bolts -1-; -3-; -4- (bolt -5- only
for S4) -8-; -9- and -14-.
Pa
ge 14 of 19 Bod
y, front
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.BD01.50.1