clutch AUDI A4 1999 B5 / 1.G 01A Transmission Assembly Workshop Manual

34-56

Removing

- Place drip tray below transmission.

- Drain gear oil.

- Secure transmission to assembly stand Page
34
-30
.

Notes: - Remove clutch release lever -A- with release bearing.
Before removing the guide sleeve, slide a shrink tube over the input
shaft splines to protect the seal. Remove the seal in the guide sleeve Page 30
-20
.
- Remove guide sleeve -B-.
- Remove dished washer -C-.
- Remove circlip -D- in front of input shaft ball bearing.
- Note thickness of circlip, if ball bearing, drive axle or transmission
housing is not replaced.
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.34.5

34-66


- Install rear circlip (arrow) for ball bearing onto input shaft.
- Slide ball bearing onto input shaft.
Closed side of ball cage faces toward transmission housing.

- Press in ball bearing.
- Slide thrust piece -A- of press device onto input shaft.
- Position press device behind splines for clutch plate.
- Screw in bolts -B- and tighten slightly.
The bolts bear against the indentations in thrust piece -A-.
- Press in ball bearing onto seat by alternately tightening bolts -B- (1/2-
turn at a time) until stop is reached.
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.34.5

34-67


Notes: - Install front circlip -D- for input shaft ball bearing.
- Install dished washer -C-.
Position: convex side faces guide sleeve -B-.
Before installing guide sleeve, cover splines on input shaft with a
shrink-fit hose to protect the seal. Installing seal in guide sleeve Page 30
-20
.
- Install guide sleeve -B- for clutch release bearing.
- Install clutch release lever -A- and clutch release bearing.
Pa
ge 27 of 27 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.34.5