relay AUDI A4 1999 B5 / 1.G 01W Transmission Disassemble And Assemble Workshop Manual

34-45


Input shaft, pinion shaft, selector rods and
transmission cover, removing and
installing

1 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-62

Replacing bushings Page 34
-62
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft ball bearing Page 35
-17

3 -
Left stop bolt
40 Nm (30 ft lb)
4 -
Washer
5 -
Relay shaft Installation position Page 34
-62
6 -
Washer
7 -
Right stop bolt
40 Nm (30 ft lb)
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34-53


- Remove relay shaft bolts (arrows).

- Unbolt shift detent (arrow) and swing out.
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34-54


- Input shaft -A-, pinion shaft -B-, relay shaft -C-, selector rods -D- with
shift rod and shift forks -E- must all be carefully pulled out together.
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34-55

Installing

Note:
If the input shaft ball bearing, the input shaft or
the transmission housing is replaced, it is
necessary to re-determine the thickness of the
circlips for the input shaft first Page 35
-17
,
input shaft adjusting.

- For easier installation of following components, swing transmission
housing into position shown.

Note:
The relay shaft -C- and the shift rod can also be installed later if
necessary Page 34
-56
, Illustration V34-1816 and Page 34
-57
,
illustration V34-2120 - Assemble input shaft -A-, pinion shaft -B-, relay shaft -C-, selector rods
-D- with shift rod and selector forks -E-.
- Install these components into transmission housing as a set.
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34-56


Position of shift mechanism in transmission
Note:
Illustration is shown without the drive axle and pinion. 1 - Shift fork 5th and reverse gears
2 - Shift fork 3rd and 4th gears
3 - Shift fork 1st and 2nd gears
4 - Relay shaft
5 - Shift detent
6 - Shift rod

- Move transmission housing and engage 3rd gear (direction of arrow).
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34-57


- Install relay shaft -A-.
- Place inner shift rod -B- sideways into mounting hole in transmission
housing and assemble into mounting eye.
- Carefully turn shift rod in direction shown (arrow).

- Insert shift detent and tighten bolt (arrow) securely.
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34-58


- Install relay shaft stop bolts (arrows).
- Replace O-ring for multi-function switch.

- Carefully insert multi-function switch and tighten (arrows).
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pair&id=AUDI.B5.TM01.34.4