ignition AUDI A4 1999 B5 / 1.G AWM Engine Secondary Air System Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1999, Model line: A4, Model: AUDI A4 1999 B5 / 1.GPages: 26, PDF Size: 0.38 MB
Page 11 of 26

26-51
      
Checking power supply  
     
Note:  
     The power supply for the secondary air injection 
solenoid valve -N112- is via the fuel pump relay. 
     
Test requirements:  
     
Fuse for secondary air injection solenoid 
valve OK. 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations binder   
     
Fuel pump relay OK. 
     
       Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel 
Injection & Ignition, Engine Code(s): AWM, Repair Group 24
   
     
-  Disconnect connector from valve.
    
-  Connect voltage tester VAG 1527 B as follows:Connector  
Measure to  
Pa
ge 11 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
Page 14 of 26

26-53
       If the LED lamp does not flash or if it lights up 
continuously:  
     
-  Connect VAG 1598/31 test box to wiring 
harness leading to engine control module; 
engine control module should not be connected: 
     
       Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel 
Injection & Ignition, Engine Code(s): AWM, Repair Group 24
   
    
If the wiring is OK:  -  Check for open circuit and short to positive or Ground in following 
wiring connection: Connector  
contact  
Test box VAG 1598/31  
2   9  
-  Repair any open/short circuit as necessary.
-  Replace engine control module.
Pa
ge 14 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
Page 17 of 26

26-56
      
Check voltage supply of secondary air 
injection pump relay  
     
-  Switch ignition off.
     
-  Remove secondary air injection pump relay.
    
If specified value is not attained:  -  Connect multimeter as follows to measure voltage.3-position relay carrier in E-box in plenum chamber, 
position 2  
Contact  
Measure to  
  
8   Engine 
Ground  
Specified value: approx. battery voltage 
-  Carry out following tests: 
    
  -  Check fuse S130 (40 A) in electronics box of plenum chamber, (Pos. 
4). 
Pa
ge 17 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
Page 19 of 26

26-58
      
  -  Check for open circuit in wiring from 
secondary air injection pump relay (in 3-
position relay carrier in E-box of plenum 
chamber) via fuse S234 (in fuse box, position 
34) to fuel pump relay. 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations binder        
Check actuation of secondary air pump relay  
     
-  Switch ignition off.
     
-  Remove secondary air injection pump relay.
    
-  Connect voltage tester VAG 1527 B as follows:3-position relay carrier in E-box in plenum chamber, 
position 2  
contact  
Measure to  
  
6   Engine 
Ground  
-  Initiate output Diagnostic Test Mode (DTM) and activate secondary air 
injection pump relay. 
 
LED must flash.
Pa
ge 19 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2 
Page 20 of 26

26-59
       If LED does not flash:  
     
-  Switch ignition off.
     
-  Connect VAG 1598/31 test box to wiring 
harness leading to engine control module; 
engine control module should not be connected: 
     
       Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel 
Injection & Ignition, Engine Code(s): AWM, Repair Group 24
   
    
If no malfunction is found:  -  Check for open circuit and short to positive or Ground in following 
wiring connection: 3-position relay carrier in E-box in plenum 
chamber, position 2  
Contact  
Test box VAG 
1598/31  
  
  
6   66  
-  Repair any open/short circuit as necessary.
-  Replace Secondary Air Injection Pump relay -J299-.
Pa
ge 20 of 26 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.2