traction control AUDI A4 1999 B5 / 1.G Brakes ESP Electrical Testing Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1999, Model line: A4, Model: AUDI A4 1999 B5 / 1.GPages: 65, PDF Size: 0.21 MB
Page 6 of 65

01-306
 Terminal allocation, ABS control module -J104-  Multi-pin connector at ABS control module 
(w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
1     
  
Voltage supply, terminal 15  
Traction control switch  
-  
5  
2     
ABS return flow pump relay -J105- (B+)  
ABS solenoid valve relay -J106- (B+)  
Voltage supply for steering angle sensor -G85- via 
terminal 15  
86  
86  
5  
3     
Hydraulic unit; activation of left front ABS outlet 
valve -N102-  
15  
4     
Hydraulic unit; activation of right rear ABS outlet 
valve -N135-  
12  
5     
Hydraulic unit; activation of left front ABS inlet 
valve -N101-  
8  
6     
Hydraulic unit; activation of right rear ABS inlet 
valve -N133-  
2  
7     
ABS return flow pump relay -J105- (GND)  
85  
8     
Left front ABS wheel speed sensor -G47-  
For vehicles with all-wheel-drive:
-  
Pa
ge 6 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 9 of 65

01-308
 
Multi-pin connector at ABS control 
module (w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
18     
Sensor for transverse acceleration -G200-; signal wire (control 
module 4B0 907 389)   
2  
18     
Sensor for transverse acceleration -G200-; signal wire (combined 
sensor for rotation rate and transverse acceleration) (control 
module 8D0 907 389/A/D/E)  
4  
19     
Sensor for transverse acceleration -G200-; (Ground -GND-) (control 
module 4B0 907 389)   
1  
19     
not occupied; (control module 8D0 907 389/A/D/E)  
-  
19     
not occupied; (control module 8D0 907 389A)  
-  
20     
ABS return flow pump relay -J105-  
Hydraulic unit; control wire for ABS return flow pump -V39-  
87  
14  
21     
Not assigned  
-  
22     
Hydraulic pump for traction control -V156-; voltage supply  
2  
23     
Not assigned  
-  
24     
Hydraulic pump for traction control -V156-; (GND)  
1  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
Pa
ge 9 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 10 of 65

01-309
 
Multi-pin connector at ABS control module 
(w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
25     
Hydraulic unit; activation of left rear ABS outlet valve -
N136-  
11  
26     
Hydraulic unit; activation of right front ABS inlet valve -N99-
  
5  
27     
Not assigned  
-  
28     
Ground (GND) supply, terminal 31  
-  
29     
Ground (GND) supply, terminal 31  
-  
30     
Not assigned  
-  
31     
Instrument cluster; activation of traction control indicator 
light; (control module 4B0 907 389)  
15  
31     
Rear left wheel speed sensor output; (control module 8D0 
907 389/A/D/E)  
-  
32     
Instrument cluster; ABS/EDL warning light activation  
26  
33     
Not assigned  
-  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
Pa
ge 10 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 12 of 65

01-311
 
Multi-pin connector at ABS control module 
(w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
40     
Not assigned  
-  
41     
Not assigned  
-  
42     
Brake light switch -F; brake test switch  
4  
43     
Not assigned  
-  
44     
Traction control switch  
6  
45     
Not assigned  
-  
46     
Diagnostic connector; K-wire  
7  
47     
Not assigned  
-  
48     
Brake light switch -F-; brake light switch  
2  
49     
ABS hydraulic unit -N55-; activation of pilot valve -1- 
traction control -N225-  
7  
50     
ABS hydraulic unit -N55-; activation of pilot valve -2- 
traction control -N226-  
6  
51     
Voltage supply; terminal 30 for hydraulic pump for 
traction control -V156-;  
-  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
Pa
ge 12 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 13 of 65

01-312
 
Multi-pin connector at ABS control module 
(w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
52     
ABS hydraulic unit -N55-; activation of high pressure 
switch valve -2- traction control -N228-  
4  
53     
ABS hydraulic unit -N55-; activation of left rear ABS inlet 
valve -N134-  
3  
54     
ABS hydraulic unit -N55-; activation of high pressure 
switch valve -1- traction control -N227-  
1  
55     
ABS hydraulic unit -N55-; activation of right front ABS 
outlet valve -N100-  
9  
56     
not used  
-  
57     
not used  
-  
58     
not used  
-  
59     
not used  
-  
60     
not used  
-  
61     
Not assigned  
-  
62     
Not assigned  
-  
63     
Not assigned  
-  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
Pa
ge 13 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 15 of 65

01-314
 
Multi-pin connector at ABS control 
module (w/EDL) -J104-    Terminal  
Connected to...  
  
Terminal  
70     
Left-rear wheel speed sensor output; (control module 4B0 
907 389)  
 EWD   
70     
Instrument cluster; activation of traction control indicator 
light (control module 8D0 907 389/A/D/E)  
15  
71     
Speed sensor output rear right  
 EWD   
72     
not occupied; (control module 4B0 907 389)  
-  
72     
Front left wheel speed sensor output; (control module 8D0 
907 389/A/D/E)  
 EWD   
73     
not occupied; (control module 4B0 907 389)  
-  
73     
Front right wheel speed sensor output; (control module 8D0 
907 389/A/D/E)  
 EWD   
74     
Not assigned  
-  
75     
Sensor for transverse acceleration -G200-; voltage supply;
(control module 4B0 907 389)  
3  
75     
not occupied; (control module 8D0 907 389/A/D/E)  
-  
76     
Parking brake warning light switch -F9-  
 EWD   
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
Pa
ge 15 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 20 of 65

01-319
 
Resistance measurement: Select measurement range on VAG1526 (200  )  Test 
step  VAG  
1598/20 
sockets  Test of  
Test 
requirements 
- Additional work 
steps Specified 
value  Corrective action  
  
  
  
  
  
  
4   6 + 4   Inlet valve -N133-, 
outlet valve -N135- 
right-rear       
  
9 22  
 Electrical Wiring Diagrams, 
Troubleshooting & Component Locations   - If the electrical wiring is OK, replace the 
hydraulic unit. 
5   49 + 50  
 
Pilot valve -1- 
traction control -
N225-      
  - An infinitely high resistance indicates an 
open circuit. Check for this. 
     
 Pilot valve -2- 
traction control -
N226-   
12  
28   
- A resistance less than the specified 
value indicates a short circuit between 
both lines. Check for this. 
Pa
ge 20 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 21 of 65

01-320
 
Resistance measurement: Select measurement range on VAG1526 (200  )  Test 
step  VAG  
1598/20 
sockets  Test of  
Test 
requirements 
- Additional work 
steps Specified 
value  Corrective action  
6   52 + 54  
 
High pressure switch 
valve -1- traction control 
-N227-      
  
  
W  
16   
- Check electrical wiring for short 
circuit to Ground (GND) or B+. 
     
 
High pressure switch 
valve -2- traction control 
-N228-        Electrical Wiring Diagrams, 
Troubleshooting & Component 
Locations   
- If the electrical wiring is OK, 
replace the hydraulic unit. 
7  
8 + 10 
1)  
9 + 10 2)  Left front ABS wheel speed 
sensor -G47-       
400  
2300   
- An infinitely high resistance 
indicates an open circuit. Check for 
this. 
 Outlets on ABS control module -J104- differ depending on installed equipment
1) Vehicles with all-wheel-drive  
Pa
ge 21 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 45 of 65

01-335
 Continuation:  Function test: Red brake warning symbol  
Test 
step  VAG  
1598/20 
sockets  Test of  
Test requirements 
- Additional work stepsSpecified value  
Corrective action  
18   -   Function of red 
"brake system 
malfunction" 
symbol  
  - Connect VAG1551 scan tool 
and select address word 03 
- For vehicles with automatic 
transmission and instrument 
cluster with DIS, depress the 
brake pedal and select a 
driving gear. The ABS/EDL indicator lamp 
and the red "brake system 
malfunction" symbol light up. 
If the traction control indicator 
light is OK, it lights up as 
well.   Repair Manual, 
Electrical Equipment, Repair Group 90; Instrument cluster
    - Malfunction in 
instrument cluster 
Pa
ge 45 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16 
Page 46 of 65

01-336
 
Function test: Traction control indicator light -K86-  
Test 
step  VAG  
1598/20 
sockets  Test of  
Test requirements 
- Additional work stepsSpecified 
value  Corrective 
action  
19   -   Function of traction 
control indicator light -
K86-  DTC memory checked and no DTC 
present in DTC memory of ABS control 
module -J104-. Ignition switched off Multi-pin connector connected to ABS 
control module -J104- and retainer catch 
engaged.      
     
See continuation on next page  
Pa
ge 46 of 65 Electronic Stabilization Pro
gram 
(ESP
), electrical testin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.16