lock AUDI A4 2000 B5 / 1.G 01V Transmission Drive Shaft Service Workshop Manual

39-76


1 -
Rear final drive
2 -
Gasket
Always replaceRemove protective film and attach self-
locking side of gasket to drive flange. Degrease drive flange
3 -
Constant velocity joint Maximum permissible bending angle 8
4 -
Backing plate
5 -
Socket head bolt - 55 Nm
Self-lockingAlways replaceAlways clean threaded holes for drive
flange bolts (e.g. with thread cutter)
Pa
ge 5 of 23 Driveshaft, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.5

39-77


6 -
Universal joint
Maximum permissible bending angle 25
7 -
Adjustment shim
Determine thickness page 39
-90
8 -
Hex-bolt - 23 Nm
9 -
Center driveshaft bearing
10 -
Driveshaft
Adjusting page 39
-88
11 -
Socket head bolt - 55 Nm
Self-lockingAlways replaceAlways clean threaded holes for drive
flange bolts (e.g. with thread cutter)
Pa
ge 6 of 23 Driveshaft, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.5

39-78


12 -
Backing plate
13 -
Constant velocity joint
Maximum permissible bending angle 8
14 -
Gasket
Always replaceRemove protective film and attach self-
locking side of gasket to drive flange. Degrease drive flange
15 -
Transmission
Pa
ge 7 of 23 Driveshaft, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.5

39-83

Installing
Installation is reverse of removal, noting the
following:

- Observe important notes page 39
-73

Notes:

After removing driveshaft, always remove any
remaining locking fluid from thread holes in the
transmission drive flanges and the rear final
drive. Otherwise there is a possibility that the
new bolts may get jammed when installed and
shear when removed.
Cleaning can be performed with a tap.
Replace gaskets on drive flanges (remove
protective film and attach gasket to drive
flanges). Adhesive surface must be free of
grease.

To prevent imbalance, driveshaft flanges -A- and rear final drive
flanges -B- must be installed so that the factory color markings or
markings which were made afterward are aligned (arrows).
Pa
ge 12 of 23 Driveshaft, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.5

39-84


Repair Manual, Engine Mechanical, Repair Group 26; removing and
installing exhaust system If a new driveshaft is installed and the factory color marking on the
rear final drive flange is no longer visible, check radial run out at
flange/driveshaft page 39
-86
and adjust color marking at driveshaft
to new marking at flange.
After disconnecting driveshaft from rear final drive, an additional
balance washer (thick washer) that may be located between shim and
bolt head may not be reinstalled. Replace driveshaft bolts (self-locking).
- Adjust driveshaft after installing page 39
-88
.
- Install exhaust system free of stress:
Pa
ge 13 of 23 Driveshaft, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.5