differential AUDI A4 2000 B5 / 1.G 01V Transmission Front Final Drive Service Workshop Manual

39-7


14 -
Differential
15 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
27

16 -
Cover for front final drive
Shown here: Front wheel drive versionAll wheel drive version page 39
-52
, item
31
17 -
Bushing
18 -
Gasket
Always replace page 39
-24
19 -
Spring dowel sleeve
20 -
Lever
For shift rod
21 -
Seal For shift rodAlways replace page 38
-31
22 -
Bolt - 23 Nm
Pa
ge 3 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-24

Seal for front final drive, replacing


Special tools and equipment

Removing
Repair Manual, Engine Mechanical, Repair Group 26; removing and
installing exhaust system.
All Wheel Drive (AWD) vehicles:
VAG1383A engine/transmission hoist
- Remove right front exhaust pipe:
- Remove heat shield for selector lever cable.
- Remove center differential page 39
-56
.

- Remove bolts (arrows) at intermediate flange for front final drive.
Pa
ge 21 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-27

All:

Tightening sequence:
Note:
When tightening bolts by hand, make sure the housing gap between
cover and transmission housing decreases evenly around circumference.
All Wheel Drive (AWD) vehicles:
Tightening torques
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 14 in mentioned sequence to tightening
torque.
- Check ATF level and top off page 37
-133
.
- Install center differential page 39
-58
.
Component
Nm
Cover for front final drive to transmission housing
23
Intermediate flange for front final drive to transmission housing
23
Pa
ge 24 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

Center differential to transmission housing 23
Pa
ge 25 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-29

Notes:

A faulty seal lets ATF or gear oil escape into the
converter housing via the center vent of the
shaft seal (between the two sealing lips).
In addition, a faulty seal can let ATF escape
into the center differential. It over-fills and oil
escapes at the differential vent.

Removing

- Loosen bolt drive axle/wheel hub while the
vehicle is still standing on its wheels.

- Remove front wheels.

- Remove heat shield for right drive axle.

- Remove drive axles:

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing

Pa
ge 27 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-30


- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Using VAG1358A oil siphoning unit, siphon gear oil from the final drive.
- Place VAG1306 drip tray underneath.
- Remove right drive flange.
- Remove right transmission support page 37
-125
.

- Remove bolts for final drive cover opposite of shown tightening
sequence and remove cover.
- Pull out differential and remove.
Pa
ge 28 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-31


Note:
Shim is pre-determined and must not be exchanged for a shim with
another thickness. - Remove tapered roller bearing outer race of differential -1- and shim -
2- which is behind it from transmission housing by hand.
- Remove left drive flange page 39
-13
.

Note:
Extractor lever must be positioned behind both sealing lips of the seal. Do
not position at outer circumference of seal, otherwise the contact surface
in transmission housing will be damaged. When levering out, carefully
guide extractor lever. - Pull out seal.
Pa
ge 29 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-33

- Install left drive flange page 39
-22
.

- Insert adjustment shim -2- and tapered roller bearing outer race for
differential -1- into transmission housing up to stop by hand.

- Replace O-ring (arrow).
- Insert differential into transmission housing.
Pa
ge 31 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2