ECU AUDI A4 2000 B5 / 1.G 01W Transmission Clutch Mechanism Servicing Workshop Manual

30-3


9 -
Clutch master cylinder
Removing and installing Page 30
-11
Do not operate after clutch pedal has been
removed
10 -
Socket-head bolt 20 Nm (15 ft lb)
11 -
Mount Insert in mounting bracket with over-center
spring
12 -
Over-center spring Application parts catalogRemove and install together with clutch
pedal Page 30
-4
13 -
Socket-head bolt
5 Nm (44 in. lb)Secures pivot pin for clutch and brake
pedal
14 -
Seal
15 -
Torx bolt 25 Nm (18 ft lb)Also secures brake master cylinder to
brake servo
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30-5

Installing
Installation is the reverse of removal, note the
following:

- Align pivot pin so that it protrudes out of mounting bracket on clutch
pedal side (arrow).
- Hook clutch pedal into over-center spring, then install onto pivot pin.
- Connect clutch pedal to master cylinder. Clip locking pin onto clutch
pedal.

- Do not tighten bolt (arrow) until both securing clips have been installed
on pivot pin.
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30-14

- Connect clutch master cylinder to clutch pedal.
Secure pin and locking plate on clutch pedal.

To install E-box in plenum chamber: - Tighten line fitting -B- to clutch master cylinder to 15 Nm (11 ft lb).
- Slide hose -A- onto brake fluid reservoir up to stop.
- Bleed hydraulic clutch system after installing clutch master cylinder
Page 30
-15
.

- Always replace seal -C-.
- Make sure seal is positioned properly, and does not cover opening or
stepped metal edge.
- Install E-box into mounting point -B-.
- Tighten nuts -A- to 4 Nm (35 in. lb).
- Install cap and hand tighten in diagonal sequence to 4 Nm (35 in. lb)
imprint on E-box cover.
Pa
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM01.30.1