clutch AUDI A4 2000 B5 / 1.G APB Engine Cylinder Block Crankshaft And Flywheel Assembly Manual

13-24

B - Flywheel end

Note:
Replace oil seal together with sealing flange.

Vehicles with manual transmission

- Drain off coolant Page 19
-19
.

- Remove transmission.

Repair Manual, 6 Spd. Manual Transmission
01E, Repair Group 34


- Remove clutch.

- With crankshaft at TDC, screw in clamping bolt 3242.
- Mark position of flywheel relative to engine -arrows-.
- Remove dual-mass flywheel.
- Remove sealing flange.
Pa
ge 11 of 26 C
ylinder block, crankshaft and fl
ywheel, disassembl
y and assembl
y
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.13.2

13-25

Installing

- Install sealing flange.

- Install dual-mass flywheel with new bolts.

Note:
Always replace securing bolts for dual-mass
flywheel.

- Install clutch.

Repair Manual, 6 Spd. Manual Transmission
01E, Repair Group 30


Tightening torques

Dual-mass flywheel to
crankshaft 60 Nm + 180
Clutch to dual-mass flywheel 20 Nm
Pa
ge 12 of 26 C
ylinder block, crankshaft and fl
ywheel, disassembl
y and assembl
y
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.13.2

13-29

Dual-mass flywheel / drive plate,
installation dimensions, removing and
installing


A - Flywheel

Removing

- Remove transmission.

Repair Manual, 6 Spd. Manual Transmission
01V, Repair Group 34

- Remove clutch.

- With crankshaft at TDC, screw in clamping bolt 3242.
- Mark position of flywheel relative to engine -arrows-.
- Remove bolts (bolts must be replaced).
Pa
ge 16 of 26 C
ylinder block, crankshaft and fl
ywheel, disassembl
y and assembl
y
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.13.2

13-30

Note:
The needle bearing is located in the flywheel and
must be pressed in if a new flywheel is installed
Page 13
-35
.

Installing

- Install dual-mass flywheel.

Note:
Always replace flywheel securing bolts.

- Install clutch.

Repair Manual, 6 Spd. Manual Transmission
01E, Repair Group 30


- Install transmission.

Repair Manual, 6 Spd. Manual Transmission
01E, Repair Group 34

Pa
ge 17 of 26 C
ylinder block, crankshaft and fl
ywheel, disassembl
y and assembl
y
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.13.2

13-31

Tightening torques

Dual-mass flywheel to
crankshaft 60 Nm + 180
Clutch to dual-mass flywheel 20 Nm

B - Drive plate

Removing

- Remove transmission.

Repair Manual, 5 Spd. Automatic
Transmission 01V, Repair Group 37


Note:
Turn over the engine at the central bolt on the crankshaft. - Turn crankshaft to TDC by hand. Marks -A- and -B- must be aligned.
- Check position of camshafts: larger holes in securing plates on
camshaft sprockets must align opposite one another on inside. If this is
not the case, turn crankshaft one revolution further.
- Remove sealing plug from cylinder block, left.
Pa
ge 18 of 26 C
ylinder block, crankshaft and fl
ywheel, disassembl
y and assembl
y
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.13.2