check oil AUDI A4 2000 B5 / 1.G AWM Engine Lubrication System Components Workshop Manual

17-2


Part I - Oil pump/oil pan components

1 -
28 Nm
2 -
Limit stop for torque reaction support
3 -
Oil pan
Apply silicone sealant D 176 404 A2 before
installing Removing and installing Page 17
-11
4 -
Oil pan
With pressure relief valve (12 bar)Removing and installing Page 17
-28
Before installation check whether the two
dowel sleeves -Pos. 12 - for the
centralizing of the oil pump/cylinder block
are present Replace pump if there is scoring on moving
surfaces and gear teeth Tightening torque for oil pump cover to oil
pump housing: 10 Nm
Pa
ge 2 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-3


5 -
Chain sprocket for oil pump
Sprocket can only be installed on oil pump
shaft in one position
6 -
22 Nm
7 -
Drive chain for oil pump Mark direction of rotation before removingCheck for wear
8 -
15 Nm
9 -
Sealing flange - front Apply silicone sealant D 176 404 A2
Page 13
-56

Replacing crankshaft oil seal on pulley end
Page 13
-51

Pa
ge 3 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-9


Repair Manual, Maintenance
17 -
Oil pressure switch -F1-, 1.4 bar - 25 Nm
Black insulationChecking Page 17
-30
18 -
Sealing ring
If seal is leaking, cut open and replace
19 -
15 Nm +
1/4 turn (90 ) further
Always replace
20 -
Gasket Always replaceEngage in projections on oil cooler
21 -
Oil filter Observe change intervalsObserve installation instructions on oil filterTighten to 20 Nm
Pa
ge 9 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-26


Repair Manual, Suspension, Wheels, Steering, Repair Group 40

Vehicles with automatic transmission:
Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37

All models:
Vehicles with automatic transmission:
Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37 - Support subframe with workshop crane VAG 1202 A.
- Installing subframe:
- Secure ATF lines.- Install lock carrier Page 13
-1 .
- Fill engine with oil and check oil level.
- Check ATF level:
Pa
ge 26 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-30


Oil pressure and oil pressure switch,
checking

Special tools and equipment

VAG 1342
VAG 1527 B
VAG 1594 A
Pa
ge 30 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-31

Test requirements:

Oil level OK.
Engine oil temperature approx. 80 C.

Oil pressure warning lamp -K3- must come
on when ignition is switched on.
In vehicles with auto check system the "OK"
display must appear (call up symbol).

Testing oil pressure switch

- Disconnect wire from oil pressure switch.

- Remove oil pressure switch and screw in oil pressure tester VAG 1342.
- Thread oil pressure switch -2- intoVAG 1342.
- Connect brown wire -1- of tester to Ground (-).
Pa
ge 31 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-33

Check oil pressure

- Disconnect wire from oil pressure switch.

If specified values are not attained: - Remove oil pressure switch and screw in oil pressure tester VAG 1342.
- Thread oil pressure switch -2- intoVAG 1342.
-
Start engine (engine oil temperature approx. 80 C).
Oil pressure at idling speed: at least 1.3 bar Oil pressure at 2000 rpm: 3.5 to 4.5 bar
- Pressure relief valve or oil pump faulty, replace oil pump Page 17
-
28
.
Pa
ge 33 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1

17-35

Engine oil level, checking


Test requirements:

Engine oil temperature at least 60 C

Vehicle must be level (horizontal)
Wait a few minutes after switching off engine
to allow oil to flow back into oil pan.

- Pull out dipstick, wipe with a clean cloth and
insert again to stop.

- Pull out dipstick again and read oil level.

Markings on oil dipstick:
Note:
The oil level must not be above marking -a- on the dipstick. a - Oilmust not be topped up.
b - Oil may be topped up. The oil level may rise as far as area -a- after
topping up.
c - Oilmustbe topped up. The oil level is sufficient if somewhere in area -
b- (grooved area) after topping up.
Pa
ge 35 of 35 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.17.1