AUDI A4 2001 B5 / 1.G 01V Transmission Oil Pan And Oil Strainer Assembly User Guide

38-11


Overview of the removed parts for transmission
with hydraulic control E18/2
1 -
Drain plug - 40 Nm
5 mm socket-head boltRemove to drain ATF page 38
-20
2 -
Seal
Always replace
3 -
Bolt - 10 Nm Tighten bolts for oil pan in several stages in
diagonal sequence
4 -
Oil pan Removing and installing page 38
-19
5 -
Gasket
Always replace
Pa
ge 11 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-12


Parts Catalog 6 -
ATF-strainer
Removing and installing page 38
-21
7 -
Bolt - 8 Nm
For mounting valve body: 1 bolt M6 x 30,
16 bolts M6 x 60 Observe tightening sequence page 38
-
26

8 -
Valve body
Removing and installing page 38
-22
Allocation according to transmission code
letters
9 -
Bolt - 8 Nm
10 -
Bracket
For wiring harnessHook in wiring harnessMounted with valve body bolts
Pa
ge 12 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-13


11 -
Bolt - 6 Nm
12 -
Transmission Vehicle Speed Sensor (VSS)
-G38-
Removing and installing page 38
-40
13 -
Spacer sleeve
Height: 8 mm
14 -
Inner oil line Always replaceRemoving and installing page 38
-29
15 -
O-ring
Always replace
16 -
Speedometer Vehicle Speed Sensor (VSS)
-G22- Removing and installing page 38
-35
Pa
ge 13 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-14


17 -
O-ring
Always replaceCoat with Vaseline
18 -
Multi-Function Transmission Range (TR)
Switch -F125- Removing and installing page 38
-33
Replacing shift rod sealing ring page 38
-
31

19 -
Bolt - 8 Nm
20 -
O-ring
Always replace
21 -
Locking clamp
Pa
ge 14 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-15


22 -
Wiring harness in transmission
Always replace page 38
-42
Transmission Fluid Temperature Sensor -
G93- is integrated into the wiring harness Remove and install valve body to replace
page 38
-22

Unhook from bracket for wiring harness,
item 10 Installation position wiring harness
connector: Flat part of rear collar points
toward oil pan, the tabs at collar are
horizontal
23 -
Bolt - 9 Nm
24 -
Sensor for transmission RPM -G182- Removing and installing page 38
-36
Pa
ge 15 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-16


25 -
Connector
Is connected at wiring harness in
transmission Must be disconnected before removing the
valve body
26 -
Bolt - 6 Nm
27 -
Bracket For solenoid valve
28 -
Solenoid Valve 4 -N91- With O-ringRemove and install valve body to replace
page 38
-22

29 -
Solenoid valve 3 -N90-
Without O-ringRemove and install oil pan to replace
page 38
-19

Pa
ge 16 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-17


30 -
Solenoid valve 2 -N89-
Without O-ringRemove and install oil pan to replace
page 38
-19

31 -
Bolt - 6 Nm
32 -
Bracket
For solenoid valves
33 -
Solenoid Valve 6 -N93- With O-ringRemove and install oil pan to replace
page 38
-19

34 -
Solenoid Valve 7 -N94-
With O-ringRemove and install oil pan to replace
page 38
-19

35 -
Solenoid valve 5 -N92-
With O-ringRemove and install oil pan to replace
page 38
-19

Pa
ge 17 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-18


36 -
Solenoid valve 1 -N88-
Without O-ringRemove and install oil pan to replace
page 38
-19
and unbolt guide plate for park
locking mechanism
When installing, do not tighten bolts for
guide plate (23 Nm) in selector lever
position "P".
37 -
Bolt - 6 Nm
38 -
Magnet 4 pieces in the oil pan recesses
39 -
O-ring Always replace
40 -
ATF check plug - 80 Nm 17 mm socket-head bolt
Pa
ge 18 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-19

Oil pan, removing and installing


Special tools and equipment

Removing
VAG1306 drip tray

- Remove noise insulation panel (arrows).
- Place VAG1306 drip tray under transmission.
Pa
ge 19 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1

38-20


Installing
Installation is reverse of removal, noting the following:
Note:
Drain plug and oil seal must both be replaced.
Tightening torques - Remove ATF drain plug -1- and drain ATF.
- Loosen bolts of oil pan in diagonal sequence.
- Clean all 4 magnets in oil pan recesses. Ensure full surface contact of
the magnets on the oil pan.
- Replace gaskets.
- Fill up ATF page 37
-140
.
Component
Nm
Drain plug to oil pan 40
Oil pan to transmission housing
(diagonally in sequence)
10
Pa
ge 20 of 44 Oil
pan, oil strainer and valve bod
y, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.38.1