brake light AUDI A4 2001 B5 / 1.G Technical Features Design And Function

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Running gear
Brake fluid reservoir
The brake fluid reservoir is secured with an
additional screw.
The new maintenance opening in the brake
fluid reservoir enables the extraction of brake
fluid from both brake fluid chambers.
The new brake filler and bleeder unit
VAS 5234 must be used for this purpose.
Brake light switch
The fastening and adjustment of the brake
light switch are new.
The brake light switch is secured to the pedal
bracket via a bayonet fitting.
The position of the push rod is adjusted for
the basic setting.
For this purpose, the brake light switch must
be released by turning it anti-clockwise.
The push rod catch is released simultane-
ously via the locking lug.
The push rod is now free and can be adjusted
without risk of damage.
The push rod is pulled out to the stop for the
basic setting.
The brake light switch can now be inserted
into the pedal bracket and secured by turning
clockwise. At the same time, the push rod
catch is locked automatically by means of the
locking lug.
SSP254_098
Maintenance openingFastening screw
SSP254_099

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There are three control unit versions:
– "lowline" for the standard version
– "lowline" for vehicles with headlight
washer system
– "highline" for vehicles with driver informa-
tion system
The following functions are available with the
"lowline" version:
– Wash/wipe control and interval
– Hazard warning and turn signal control
– Actuation of horn and load-reduction relay
– Parking light left/right
– Side light left/right
– Main beam left/right and headlight flasher
– Number plate lightThe "highline" version implements the driver
information system function and also
performs the following control functions:
– Driving light and dipped beam left/right,
– Fog lights and rear lights,
– Reversing lights,
– Brake lights
with separate outputs to each of the individ-
ual consumers.
Light control
In the highline version, light control is trans-
mitted from the steering column switch
module or directly from the rotary light
control, via the convenience data bus, to the
vehicle electrical system control unit.
Parking lights
Main beam
Headlight flasher Side lights
Dipped beam
*

Fog lights
*

Rear fog lights
*

*

In the "lowline" version, the components marked with
an asterisk are connected via conventional wiring and
fuses, directly to the lighting units.
Control unit for
vehicle electrical
system J519

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Auxiliary signals
1 CAN high convenience
2 CAN low convenience
3 Terminal 75
4 not fitted with trailer coupling
5 only with trailer coupling
6 Automatic gearbox "multitronic"
7 Manual gearbox
A
U
X
Y
Z
Electrical system
"lowline" version
Components
E1 Light switch
E3 Hazard warning light switch
F Brake light switch
F4 Reversing light switch
F216 Contact switch for switchable
rear fog lights
H2 Treble horn
H7 Bass horn
J4 Relay for dual tone horn
J59 Load-reduction relay for x contact
J345 Control unit for trailer recognition
J446 Control unit for parking aid
J519 Control unit for vehicle electrical
system
L22 Bulb for fog light, left
L23 Bulb for fog light, right
L46 Bulb for rear fog light, left
L47 Bulb for rear fog light, right
M1 Bulb for side light, left
M2 Bulb for rear light, right
M3 Bulb for side light, right
M4 Bulb for rear light, left
M5 Bulb for turn signal light, front left
M6 Bulb for turn signal light, rear left
M7 Bulb for turn signal light, front right
M8 Bulb for turn signal light, rear right
M9 Bulb for brake light, left
M10 Bulb for brake light, right
M16 Bulb for reversing light, left
M17 Bulb for reversing light, right
M18 Bulb for side turn signal light, left
M19 Bulb for side turn signal light, right
M25 Bulb for high-level brake light
M29 Bulb for dipped beam headlight, left
M30 Bulb for main beam headlight, left
M31 Bulb for dipped beam headlight, right
M32 Bulb for main beam headlight, right
S Fuses
U10 Socket for trailer operation
V Windscreen wiper motor
V5 Windscreen washer pump
Colour coding
= Input signal
= Output signal
= Positive power supply
= Earth
= CAN-BUS
V11 Pump for headlight washer
conditioning system
V48 Servo motor for headlight range
control, left
V49 Servo motor for headlight range
control, right
X Number plate lights
Connection within the
functional diagram

Functional diagram
Control unit for vehicle
electrical system J519
{

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Auxiliary signals
1 CAN high convenience
2 CAN low convenience
3 Terminal 75
4 Terminal 31
U Connection within the functional
diagram V11 Pump for headlight washer
conditioning system
V48 Servo motor for headlight range
control, left
V49 Servo motor for headlight range
control, right
X Number plate light
"highline" version
Components
E1 Light switch
E3 Hazard warning light switch
F Brake light switch
F216 Contact switch for switchable
rear fog lights
H2 Treble horn
H7 Bass horn
J4 Relay for dual tone horn
J59 Load-reduction relay for x contact
J345 Control unit for trailer recognition
J446 Control unit for parking aid
J519 Control unit for vehicle electrical
system
L22 Bulb for fog light, left
L23 Bulb for fog light, right
L46 Bulb for rear fog light, left
L47 Bulb for rear fog light, right
M1 Bulb for side light, left
M2 Bulb for rear light, right
M3 Bulb for side light, right
M4 Bulb for rear light, left
M5 Bulb for turn signal light, front left
M6 Bulb for turn signal light, rear left
M7 Bulb for turn signal light, front right
M8 Bulb for turn signal light, rear right
M9 Bulb for brake light, left
M10 Bulb for brake light, right
M16 Bulb for reversing light, left
M17 Bulb for reversing light, right
M18 Bulb for side turn signal light, left
M19 Bulb for side turn signal light, right
M25 Bulb for high-level brake light
M29 Bulb for dipped beam headlight, left
M30 Bulb for main beam headlight, left
M31 Bulb for dipped beam headlight, right
M32 Bulb for main beam headlight, right
S Fuses
U10 Socket for trailer operation
V Windscreen wiper motor
V5 Windscreen washer pump
Electrical system
Colour coding
= Input signal
= Output signal
= Positive power supply
= Earth
= CAN-BUS
Functional diagram
Control unit for vehicle
electrical system J519

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5 V/Div.=10 ms/Div.
0 T

Electrical system
In the "highline" version of the vehicle electri-
cal system control unit, only the 21 watt
filament of the two-phase bulb for the brake
and rear light is used.
With lights switched on and non-actuated
brakes, the power rating is reduced to 5 watts
by a pulse-width modulated signal via the
vehicle electrical system control unit J519.
Thus a self-diagnosis/driver information
system (FIS) is possible for the second rear
light.
A defective brake light would be indicated in
FIS.
In vehicles with the "highline" version, national
lighting regulations can be adapted via
coding.For non-plausible condition of the rotary
light control, the side lights and low beam
are switched on automatically by the vehi-
cle electrical system control unit in the
"highline" version.
SSP254_080
Measuring equipment
DSORecorder operation

Photo
Channel A
Channel B
Measuring
mode
Cursor 1
Cursor 2
Multimeter
Help Print
PositionTime/Div.
Trigger mode
Skip

Brake not actuatedBrake actuated
Rear lights on:
5 V/Div.=2 s/Div.
0

Electrical fault finding
In certain lighting circuits, an open-circuit
voltage measurement using the Multimeter is
not possible, as the semi-conductor elements
are clocked until the circuit is again closed.
For defective bulbs which are operated via the
vehicle electrical system control unit J519, no
permanent fault storage is effected, but only
for the period of the fault.
This means that the fault memory must not
be erased after changing a defective bulb.
Measuring equipment
DSORecorder operation

Photo
Channel A
Channel B
Measuring
mode
Cursor 1
Cursor 2
Multimeter
Help Print Ve h i c l e
self-diagnosis
Position Time/Div.

Reversing lamp on:
1 - bulb illuminates
2 - bulb failure
3 - clock frequency of power output
1
2
3
SSP254_052

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The following information and functions
are processed in the central convenience
electronics:
Crash signal
(from airbag control unit J234)
Handbrake switch F9
Tailgate release
– Button for release, tailgate lock
cylinder F248
– 3. Remote control button
– Switch for tailgate to F206
– Switch for central locking, tail-
gate F218
Anti-theft alarm (optional)
– Contact switch for bonnet F266
– Ultrasonic sensor for anti-theft
alarm G209
Aerial for remote control,
Central locking and anti-theft
alarm in multi-communication bar
Reversing lamp M17
When mechanical window lifters
fitted in rear
– Door contact signal
– Locking signal
– Safe signal
for rear doors
Fuel filler flap
– Motor for tank cap locking V155
Tailgate
– Motor for tailgate release V139
Anti-theft alarm (optional)
– Horn for anti-theft alarm H8
(sounder)
– Turn signal lights via data bus to
vehicle electrical system con-
trol unit J519
Interior light control
– Dimming of interior lighting
– Footwell light switching
(optional)
– Luggage compartment lamp
switching
Automatic closing/opening
– Window lifters via door control
units
– Sun roof
When mechanical window lifters
fitted in rear
– Lock rear door lock motors
– Safe rear door lock motors
– Activation of rear entry lights
(optional)
– Activation of rear door warning
lights
Enabling of door control units and
sunroof
Gateway function for diagnosis
– Control unit for vehicle electrical
system J519
– Steering column switch module
J527
Sensors Actuators Central convenience electronics (CCE)