roof AUDI A4 2001 B5 / 1.G Technical Features Design And Function

Downloaded from www.Manualslib.com manuals search engine
3
Important:
Note
New

Contents
It is not intended as a workshop manual.
The self-study programme will provide you with information on
design and functions.
For maintenance and repair operations it is essential that you
refer to the current technical literature.
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Occupant protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine and gearbox
Running gear
Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mechanical unit mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Brake assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Vehicle electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CAN BUS system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Steering column switch module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Function circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Control unit for vehicle electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Function circuit diagram for "lowline" version . . . . . . . . . . . . . . . . . . . . . 50
Function circuit diagram for "highline" version . . . . . . . . . . . . . . . . . . . . 52
Convenience system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Anti-theft alarm system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Radio - chorus II, concert II and symphony II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Navigation IV and Navigation Plus-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Multi-communication bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Electric logbook "Audi Logbook" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Heater/AC
Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7-piston compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Air conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Glove compartment cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Solar roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Fresh air blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Actuators/sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Functional diagram for fully automatic air conditioner . . . . . . . . . . . . . . 84
Additional heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 2.0 l R4 and 3.0 l V6 engines (see SSP 255) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Innovations - 2.5 l V6 TDI engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Innovations - automatic gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical system

Downloaded from www.Manualslib.com manuals search engine
10
Body
Doors
The doors of the Audi A4 demonstrate a sig-
nificantly increased rigidity due to the one-
piece door shell construction.
For the first time, a so-called spray-on noise
insulation is used, which is sprayed on as
required and allows weight reduction for the
same effectiveness.
The newly developed sub-frame is bolted to
the door shell via fitted bolts.
In addition, the doors have been fitted with a
second weatherseal. One weatherseal is fitted
to the door and the other is fitted to the body.
The new door concept permits a reduction in
the overall noise level of a further 3 dB (A) and
thus contributes to improving the aero-acous-
tics.
SSP254_066
SSP254_075SSP254_067
Noise insulation
Roof trim strip
Door window
seal
Door windo
w
Door frameDoor frame seal
Door trim
Door sealRoof

Downloaded from www.Manualslib.com manuals search engine
58
In the basic version without rear electric win-
dow lifters, central locking control of the rear
doors is assumed by the central convenience
electronics.
Convenience system
The convenience system previously used in
the Audi A2 is also used in the Audi A4.
In the series version, the following additional
functions
– Door warning lights
– Radio remote control
and in the optional version, the following
functions
– Anti-theft alarm with interior monitor and
towing protection (new)
– Electric sliding/tilting/glass sun roof
– Footwell lights
– Exit lights
– Mirror fold-in function
– Mirror memory function
are included in the Audi A4.
Electrical system
Central convenience unit J393
Door control unit,
passenger’s side J387 Door control,
driver’s side unit
J386
Door control unit,
rear right J389
(optional) Door control unit,
rear left J388
(optional)
SSP254_132

Downloaded from www.Manualslib.com manuals search engine
59
The following information and functions
are processed in the central convenience
electronics:
Crash signal
(from airbag control unit J234)
Handbrake switch F9
Tailgate release
– Button for release, tailgate lock
cylinder F248
– 3. Remote control button
– Switch for tailgate to F206
– Switch for central locking, tail-
gate F218
Anti-theft alarm (optional)
– Contact switch for bonnet F266
– Ultrasonic sensor for anti-theft
alarm G209
Aerial for remote control,
Central locking and anti-theft
alarm in multi-communication bar
Reversing lamp M17
When mechanical window lifters
fitted in rear
– Door contact signal
– Locking signal
– Safe signal
for rear doors
Fuel filler flap
– Motor for tank cap locking V155
Tailgate
– Motor for tailgate release V139
Anti-theft alarm (optional)
– Horn for anti-theft alarm H8
(sounder)
– Turn signal lights via data bus to
vehicle electrical system con-
trol unit J519
Interior light control
– Dimming of interior lighting
– Footwell light switching
(optional)
– Luggage compartment lamp
switching
Automatic closing/opening
– Window lifters via door control
units
– Sun roof
When mechanical window lifters
fitted in rear
– Lock rear door lock motors
– Safe rear door lock motors
– Activation of rear entry lights
(optional)
– Activation of rear door warning
lights
Enabling of door control units and
sunroof
Gateway function for diagnosis
– Control unit for vehicle electrical
system J519
– Steering column switch module
J527
Sensors Actuators Central convenience electronics (CCE)

Downloaded from www.Manualslib.com manuals search engine
60
Door control units
The door control units integrated in the
window lifter motors process the following
signals:
Window lifter switches
Enabling via the CCE
Door lock feedback signal
– Door contact signal
– Locked signal
– Safe signal
for driver’s door also
– Lock cylinder switch unlocking/
locking F241
– Interior central locking switch
F59
– Switch for childproof lock E254
(optional)
– Central window lifter operation
– Mirror adjustment switching E48
– Switch for mirror adjustment E43
– Switch for mirror fold-in function
(optional) E263
– Switch for unlocking luggage
compartment (USA) E164
– Switch for seat memory, driver’s
side (optional) E263
– Switch for interior monitor E183
(optional)
– Inclination sensor switch
(optional)
for front doors also
– Mirror release switch (optional)
– Sender for mirror position for
mirror memory (optional)
Door locking and unlocking
Safe activation and deactivation of
the doors
Activation of illumination in the
doors
– Entry lights (optional)
– Door opener illumination
(optional)
– Door warning lights
– Switch illumination
for front doors also
– Electric mirror adjustment
– Mirror heating
– Mirror fold-in function
– Mirror memory
for driver’s door also
– Control of indicator LED
– Inclination sensor LED switched
off (optional)
– LED, interior monitoring
– LED, childproof lock
additionally for passenger's door
– Mirror for reversing (optional)
Sensors Actuators
Electrical system

Downloaded from www.Manualslib.com manuals search engine
80
Heater/AC
Significant advantages in comparison with
vehicles without solar roof are:
– lowered temperature level in vehicles
parked in the sun (see chart),
– increased efficiency of the air conditioner
as the interior temperature set is achieved
more quickly,
– despite the reduced output of the system
during the winter, an air-drying effect
occurs which effectively dehumidifies the
vehicle, reducing fogging of the windows.
Solar roof
For the first time, the A4 can optionally be
equipped with the solar roof previously used
in the A8 and A6.
The fresh air blower is continually driven by
electricity obtained from solar radiation.
The output is proportional to the intensity of
the sunlight.
Modifications to the familiar models:
– Re-engineered fresh air blower
– The DC/DC transformer has been discontin-
ued, its function is now performed by the
fresh air blower control unit J126.
Time [min]
Temperature [°C]
Radiation [W/m

2

]
Ventilation
Air conditioner
with control
systemSolar generator
SSP254_035
SSP254_036

Contacts
Heating without solar
Heating with solar
Global radiation

Downloaded from www.Manualslib.com manuals search engine
81
Fresh air blower
Control technology has been integrated in the
new fresh air blower.
It includes the following features:
– Integrated control unit with diagnostic
capability via the operating and display
unit E87 (fault memory and measured
value block diagnosis-capable control
unit),
– optimised bearings for smoother running,
– separate solar input.
The required blower speed is calculated in the
operating and display unit E87, and requested
by the control unit for fresh air blower J126
via a PWM signal.In the case of malfunctions, such as e.g. a stiff
or blocked blower, this is signalled to the
operating and display unit E87 by duty cycle
changes based on the altered frequency. The
relevant fault is set.
The blower bearings have been re-engineered
in order to optimise the effectiveness of the
system.
This particularly benefits solar operation.
The energy supplied by the solar roof is
utilised to drive the fresh air blower by means
of special electronics via the separate solar
input in the blower.
SSP254_037