transmission AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Pinion Assembly Workshop Manual

39-134


Drive pinion, removing,
installing, disassembling and
assembling

Special tools, testers and auxiliary items

Press plate VW 401
Press plate VW 402
Press tool VW 407
Press tool VW 408 A
Press tool VW 412
Support rails VW 457
Mandrel VW 460/2
Tube VW 519
Engine and transmission support VW 540
Thrust plate 30-205
Pa
ge 1 of 13 Drive
pinion, removin
g, installin
g, disassemblin
g and assemblin
g
11/19/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.18

39-135

Thrust pad 3062
Drift 3138
Fitting appliance 3253 with 3253/3 and
3253/4
Retainer 3304
Engine/transmission jack V.A.G 1383 A
Universal support V.A.G 1359/2
Separating tool Kukko 17/2
Two-arm puller Kukko 21/7
Counter-support Kukko 22/2
Torque gauge 0-600 Ncm
Socket attachment (long), 32 mm A/F
Pa
ge 3 of 13 Drive
pinion, removin
g, installin
g, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.18

39-139


Fig. 1 Tools for loosening and tightening drive pinion nut
A - Socket (32 mm)

Fig. 2 Removing nut for drive pinion
- Secure retainer 3304 with two M8 x 30 hex bolts.
- Support final drive when loosening nut (e.g. using universal support
V.A.G 1359/2 in combination with transmission jack V.A.G 1383 A).
Pa
ge 7 of 13 Drive
pinion, removin
g, installin
g, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.18

39-144


Note:
If the specified friction torque is exceeded, the spacer sleeve must be
replaced and the adjustment repeated. A spacer sleeve which has been
compressed too much cannot be reused. Fig. 11 Tightening nut for drive pinion and measuring friction
torque
- Secure retainer 3304 with two M8 x 30 hexagon bolts.
- Support final drive when tightening nut (e.g. using universal support
V.A.G 1359/2 in conjunction with transmission jack V.A.G 1383 A).
- Fit a new drive pinion nut.
- Tighten drive pinion nut just far enough so that no play can be felt at
drive pinion.
- Gradually increase tightening torque, checking friction torque at regular
intervals, until specified friction torque is obtained Fig. 12
. Pa
ge 12 of 13 Drive
pinion, removin
g, installin
g, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.39.18