ignition AUDI A6 1995 C5 / 2.G AHA Engine Multiport Fuel Injection And Ignition System Owner's Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1995, Model line: A6, Model: AUDI A6 1995 C5 / 2.GPages: 166, PDF Size: 0.91 MB
Page 109 of 166

24-85
Evaluation of display group 4 Display group: 4
Display field: 4
Possible malfunction cause
Corrective action
constant 25.5 C
Open or short circuit in wiring to B+- Check wiring page 24
-85
Short circuit to ground
approx. ambient temperature Signal intermittently interrupted
Continuation of test page 24
-87
- Check IAT sensor
Wiring, checking:
- Switch ignition off.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Disconnect 2-pin connector from Intake Air
Temperature (IAT) sensor -G42-.
- Check wiring for open circuit, between ECM/test box and 2-pin IAT harness
connector (to ECM).
Connector terminal 1 to ECM/test box socket 54
Connector terminal 2 to ECM/test box socket 67
Pa
ge 109 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 115 of 166

24-90
Voltage supply to Engine Control
Module (ECM), checking
Required special tools and test equipment
VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram
Checking
- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with ignition
switched on) page 01
-8 .
Rapid data transfer
HELP
Select function XX
Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Pa
ge 115 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 119 of 166

24-93
Checking voltage supply at terminal 30
- Switch ignition off.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Connect multimeter US1119 (Fluke 83 or
equivalent) between ECM/test box sockets 2
(Ground) and 3 (B+), using adapter cables from
VW1594 connector test kit.
Specified value: 10-14.5 volts
If voltage is NOT OK:
- Check wiring according to applicable wiring
diagram.
Pa
ge 119 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 120 of 166

24-94
Checking voltage supply at terminal 15
- Switch ignition off.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Connect multimeter between ECM/test box
sockets 1 (B+) and 2 (Ground), using adapter
cables from VW1594 connector test kit.
- Switch ignition on, and check voltage.
Specified value: 10-14.5 volts
If voltage is NOT OK:
- Check wiring according to applicable wiring
diagram.
- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 120 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 127 of 166

24-99
Checking fuel pump relay voltage supply and
actuation
- Remove fuel pump relay -J17- from relay panel
position 6.
Checking fuel pump relay voltage supply
- Switch ignition on.
If voltage is NOT OK: - Connect multimeter US1119 (Fluke 83 or similar) and check for voltage
at relay socket:
Terminals 28 (B+) and 34
Terminals 32 (B+) and 34
Specified values: approx. Battery Positive Voltage (B+)
- Repair wiring according to applicable wiring diagram.
Pa
ge 127 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 133 of 166

24-104
If LED does not flicker:
- Switch ignition off.
- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
- Check wiring for open circuits between ECM/test
box and fuel injector harness connectors:
Cyl. 1 fuel injector terminal 2 to ECM/test
box socket 73
Cyl. 2 fuel injector terminal 2 to ECM/test
box socket 80
Cyl. 3 fuel injector terminal 2 to ECM/test
box socket 58
Cyl. 4 fuel injector terminal 2 to ECM/test
box socket 65
Cyl. 5 fuel injector terminal 2 to ECM/test
box socket 72
Cyl. 6 fuel injector terminal 2 to ECM/test
box socket 79
Pa
ge 133 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 137 of 166

24-107
Checking
- Remove intake air hose between MAF sensor
and intake air noise muffler.
- Remove vacuum hose from Intake Manifold
Tuning (IMT) valve -N156- (change-over valve).
- Remove 5-pin connector from ignition coils, 2-
pin connector from valve for camshaft
adjustment -N208- (bank 2) and 2-pin connector
from camshaft position sensor -G163- (bank 1).
- Disconnect wiring harness from clips on fuel
rail.
- Disconnect fuel rail from intake manifold and remove fuel lines together
with injectors.
- Remove vacuum hose from fuel pressure regulator.
- Remove harness connectors from all injectors.
Pa
ge 137 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1
Page 148 of 166

24-114
If there is no leak and vacuum connection has no
obstruction:
- Replace fuel pressure regulator.
Checking residual pressure
- Check residual pressure 10 minutes after
shutting off engine.
Cold engine (min.): approx. 2.2 bar (31.9
psi)
Warm engine (min.): approx. 3.0 bar (43.5
psi)
Note:
The higher pressure with a warm engine, caused
by fuel expansion, is normal.
If the specified value is not attained:
- Start engine and, after fuel pressure has
increased, switch ignition off.
- Close shut off valve on VAG1318 pressure
tester.
Pa
ge 148 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1