torque AUDI A6 1996 C5 / 2.G 01V Transmission Remove And Install User Guide

37-113

Installing

Installation of transmission is the reverse of
removal. The following points must also be
observed:
Before installing:

- Clean threads in driveshaft flange using a tap.

- Clean ATF lines page 37
-158
.

- Insert torque converter into transmission page
32
-8 .

- Make sure bushings are correctly seated.

Note:
If the bushings get stuck in the transmission
housing, they must be removed and new
bushings must be installed on the engine.

For 2.7l 5V turbo engines
Item A = bushings
Pa
ge 43 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-115


Note: - Press the lever/shift rod -2- at transmission completely toward rear
(toward right in illustration) until park lock is engaged.
- Shift selector lever into "P" and carefully press up ball head of selector
lever cable on lever/shift rod -2- using a pair of pliers.

Do not deform lever/shift rod when pressing up or else shifting cannot be
precisely adjusted any more.
Note:
Check whether the torque converter is still properly installed and has not
slid out of the converter housing toward the font:
Place intermediate plate onto bushings.Make sure that wires do not get pinched as transmission is docked at
engine.
- It must be possible to easily turn torque converter by hand without
much force.
Pa
ge 45 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-116

WARNING!

In case of an incorrectly inserted torque
converter, the coupling plate of the torque
converter or the ATF-pump will be destroyed,
if the transmission is flanged to the engine.

- If the torque converter is difficult to move, check
installation dimension once again page 32
-8 .

- Install connecting bolts for
engine/transmission.

Note:
Some bolts also have a bracket or a Ground
(GND) connection attached refer to tightening
torque tables starting page 37
-119
onward.
Pa
ge 46 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-117


Repair Manual, Suspension, Wheels, Steering, Repair Group 40;
Subframe, removing and installing

Repair Manual, Suspension, Wheels, Steering, Repair Group 44,
Vehicle alignment
- Install bolts of torque converter through opening -A- in engine flange to
the drive plate (turn crankshaft 1/3 rotation each time).
- Insert plug into opening -A- in engine flange.
- Install subframe, observe tightening sequence and alignment with
master hole.
- Only perform vehicle alignment if necessary.- Install transmission supports at left and right with transmission mount
page 37
-125


- Remove bolt -A- after transmission is bolted to engine.
- Apply corrosion protection to contact surface between bolt -A- and oil
pan.
- Bolt on ATF lines page 37
-149
Pa
ge 47 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-119

Tightening torques


Notes:

Tightening torques are valid only for nuts and
bolts that are lightly greased, oiled, covered
with a thin coat of phosphate or blackened.
Other lubricants are permitted, e.g. engine oil or
transmission fluid, however they may not
contain graphite.
Do not use any degreased parts.

Engine/transmission mount for 4 cylinder engines (5 valve, turbo) 1) With nut
Item A = bushings Item no.
Bolt
Nm
1, 8, 9, 10 M10 X 45 45
2, 3, 4, 11 M12 X 67 65
5 M12 x 110 65
6 M12 x 90 65
7
1)
M10 x 60 45
Pa
ge 50 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-123


Valid for all engine/transmission types:
Components
Tightening
torques
Mounting bracket to transmission (2x M8), item no.
2 and 3 23 Nm
Heat shield/selector lever cable to transmission,
item no. 1
M6
9 Nm

M8 23 Nm
Heat shield/selector lever cable to transmission,
M8, item no. 4 23 Nm
Selector lever cable to mounting bracket -B-, item
no. 5 12 Nm
Pa
ge 55 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-124

Component

Nm
Nuts/Bolts M6 10

M8 20

M10 45

M12 65
Except for the following:
Drive plate to
Torque converter M10
x1 85
Installing ATF lines Page
Page 37
-149

onward
multi-function Transmission
Range (TR) switch -F125-
to transmission 8
Three Way Catalytic Converter
(TWC) to mounts 25
Bracket for noise insulation to
subframe 10
Heat shield for drive axle 25
Heat shield to turbocharger 10
Pa
ge 56 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-128

Left and right transmission supports

D - transmission mount (traditional)
H- hydraulic transmission mount
Note:
Items -C- and -B- are not installed on vehicles with hydraulic transmission
bearing -H-, because bolt -G- is threaded directly into the transmission
bearing.
Installing
Installation is the reverse of removal.
Tightening torques for left and right transmission supports - Remove transmission supports -E-.Item no.
Bolt
Number
Nm
A M 8 x 22 2 each 27
B to F M 10 x 70 1 50
G M 10 x 35 1 50
Pa
ge 60 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2

37-129


Tightening torques for left transmission support Item no.
Bolt
Number
Nm
A M 10 x 30
M 10 x 50 2
1 40
B M 6 x 22 3 10

Tightening torques for right transmission support Item no.
Bolt
Number
Nm
A M 10 x 30 3 40
B M 6 x 22 3 10
Pa
ge 61 of 64 Transmission, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.2