relay AUDI A6 1996 C5 / 2.G AHA Engine On Board Diagnostic Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1996, Model line: A6, Model: AUDI A6 1996 C5 / 2.GPages: 97, PDF Size: 0.31 MB
Page 13 of 97

Battery Positive Voltage (B+) OK (at least 11
volts)
Engine and transmission GND connections
OK Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
Fuel pump relay OK
Pa
ge 13 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 58 of 97

01-43
Diagnostic Trouble
Code (DTC)
Malfunction text
MIL
Corrective action
SAE
VAG
P1432 17840 Sec. Air Inj. Valve
Open 2
Dcy - Check Secondary Air Injection (AIR) system output
Diagnostic Test Mode (DTM), page 01
-51
P1433 17841 Sec. Air Inj. Sys. Pump
Relay Circ.
Open
P1434 17842 Sec. Air Inj. Sys. Pump
Relay Circ.
Short to B+
P1435 17843 Sec. Air Inj. Sys. Pump
Relay Circ.
Short to Ground
P1436 17844 Sec. Air Inj. Sys. Pump
Relay Circ.
Electrical Malfunction
P1471 17879 EVAP Emission Contr. LDP
Circ.
Short to B+ Off
- Check Leak Detection Pump (LDP) page 24
-124
P1472 17880 EVAP Emission Contr. LDP
Pa
ge 58 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 60 of 97

01-44
Diagnostic Trouble Code
(DTC)
Malfunction text
MIL
Corrective action
SAE
VAG
P1500 17908 Fuel Pump Relay Circ.
Electrical Malfunction Immed.
- Check fuel pump relay and relay actuation page 24
-95
P1501 17909 Fuel Pump Relay Circ.
Short to Ground
P1502 17910 Fuel Pump Relay Circ.
Short to B+
P1505 17913 Closed Throttle Pos. Switch
Does Not Close/Open Circ. 2 Dcy
- Check throttle body and throttle valve control
module page 24
-128
P1512 17920 Intake Manifold Changeover
Valve Circ.
Short to B+ Immed.
- Check Intake Manifold Tuning (IMT) valve (change-
over valve) page 24
-154
P1515 17923 Intake Manifold Changeover
Valve Circ.
Short to Ground
P1516 17924 Intake Manifold Changeover
Valve Circ.
Open
Pa
ge 60 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 71 of 97

01-52
The following components are actuated in
sequence:
1. Cylinder 1 fuel injector -N30-
2. Cylinder 2 fuel injector -N31-
3. Cylinder 3 fuel injector -N32-
4. Cylinder 4 fuel injector -N33-
5. Cylinder 5 fuel injector -N83-
6. Cylinder 6 fuel injector -N84-
7. EVAP canister purge regulator valve -N80-
8. Secondary AIR solenoid valve -N112-
9. Secondary AIR pump relay -J299-
10.
Intake manifold tuning valve -N156-
(change-over valve)
11.
Camshaft adjustment 1 (Valves -1- and -2-
for camshaft adjustment, -N205- and -N208-
)
Required special tools and testing
equipment
VAG1551 Scan Tool (ST) with VAG1551/3
adapter cable
Test conditions
Pa
ge 71 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 72 of 97

Fuse for Engine Control Module (ECM) OK
Closed Throttle Position (CTP) switch -F60-
OK
Fuel pump relay OK
Pa
ge 72 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 73 of 97

01-53
Test sequence
- Connect VAG1551/VAG1552 scan tool and
insert "Engine Electronics" address word 01
(ignition on) page 01
-8 .
Rapid data transfer
HELP
Select function XX
Indicated on display
- Press buttons -0- and -3- to select "Output Diagnostic Test Mode"
function 03.
Rapid data transfer
Q
03 - Output Dia
gnostic Test Mode
Indicated on display
Fuel injectors:
- Press -Q- button to confirm input.
Output Diagnostic Test Mode Cylinder 1 Fuel In
jector-N30
Indicated on display
Note:
The fuel pump relay must be activated, the fuel pump must run, and you
must clearly hear the flow of fuel in the fuel pressure regulator. If the fuel
pump does not run, check fuel pump relay and connections page 24
-
95
.
- Operate throttle valve at throttle body.
As soon as the Closed Throttle Position (CTP) switch opens, cylinder 1
fuel injector must be actuated (click) 5 times.
Pa
ge 73 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1
Page 76 of 97

01-56
Secondary Air Injection (AIR) pump relay -
J299-:
-
Press button.Output Diagnostic Test Mode Secondary Air Injection Relay-J299
Indicated on display
The relay will be actuated and turn on the secondary AIR pump motor
until pressing the button to advance the program sequence.
If the relay is not actuated (does not click) or the motor does not run:
Intake manifold tuning valve -N156- (change-over valve): - Check secondary air injection pump relay -J299- Repair Manual, 2.8
Liter V6 5V Engine Mechanical, Repair Group 26. -
Press button.
Output Diagnostic Test Mode Intake Manifold Changeover Valve-N156
Indicated on display
The valve will click until pressing the button to advance the program
sequence.
If the valve is not actuated (does not click): - Check intake manifold tuning valve -N156- page 24
-116
.
Pa
ge 76 of 97 On Board Dia
gnostic
(OBD
)
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.01.1