sensor AUDI A6 1997 C5 / 2.G AHA Engine Motronic Ignition System Workshop Manual

28-2

Camshaft Position (CMP) sensor -G40-,
checking


Notes:

Camshaft Position (CMP) sensor -G40- is
located on the rear of the left cylinder head
(bank 2).
Checking -G163- page 28
-5

Component location page 24
-1

Required special tools and test equipment

VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagrams
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28-3

Checking

- Disconnect 3-pin harness connector from
Camshaft Position (CMP) sensor -G40-.

If voltage is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) to measure
voltage across CMP connector terminals 1 (B+) and 3 (Ground), using
adapters from VW1594 connector test kit.
- Switch ignition on.
- Measure voltage between terminals 1 and 3.
Specified value: 9-14.5 volts
- Switch ignition off.
- Connect VAG1598/22 test box to Motronic ECM harness connector
page 01
-67
.
- Check wiring for open circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 1 to ECM/test box socket 11
Connector terminal 2 to ECM/test box socket 44
Connector terminal 3 to ECM/test box socket 14
Specified value: max. 1.5
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28-4


If wiring is OK (and voltage across terminals 1 and 3 is OK):
If wiring is OK (but still no voltage across terminals 1 and 3): - Check wiring for short circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 3 to ECM/test box socket 44
Connector terminal 3 to ECM/test box socket 11
Connector terminal 2 to ECM/test box socket 11
Specified value:
- Replace Camshaft Position (CMP) sensor -G40-.
- Replace Motronic ECM -J220- page 01
-68
.
- Carry out adaptation of throttle valve control module to ECM page
24
-150
.
- Check readiness code page 01
-70
.
If Diagnostic Trouble Code (DTC) memory has been erased, or ECM
has been disconnected, generate new readiness code page 01
-73
.
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28-5

Camshaft Position (CMP) sensor 2 -
G163-, checking


Notes:

Camshaft Position (CMP) sensor 2 -G163- is
located on the front of the right cylinder head
(Bank 1).
Checking -G40- page 28
-2

Component location page 24
-1

Required special tools and test equipment

VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagrams
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28-6

Checking

- Disconnect 3-pin harness connector from
Camshaft Position (CMP) sensor 2 -G163-.

If voltage is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) to measure
voltage across CMP connector terminals 1 (B+) and 3 (Ground), using
adapters from VW1594 connector test kit.
- Switch ignition on.
- Measure voltage between terminals 1 and 3.
Specified value: 9-14.5 volts
- Switch ignition off.
- Connect VAG1598/22 test box to Motronic ECM harness connector
page 01
-67
.
- Check wiring for open circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 1 to ECM/test box socket 11
Connector terminal 2 to ECM/test box socket 76
Connector terminal 3 to ECM/test box socket 67
Specified value: max. 1.5
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28-7


If wiring is OK (and voltage across terminals 1 and 3 is OK):
If wiring is OK (but still no voltage across terminals 1 and 3): - Check wiring for short circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 3 to ECM/test box socket 76
Connector terminal 3 to ECM/test box socket 11
Connector terminal 2 to ECM/test box socket 11
Specified value:
- Replace Camshaft Position (CMP) sensor 2 -G163-.
- Replace Motronic ECM -J220- page 01
-68
.
- Carry out adaptation of throttle valve control module to ECM page
24
-150
.
- Check readiness code page 01
-70
.
If Diagnostic Trouble Code (DTC) memory has been erased, or ECM
has been disconnected, generate new readiness code page 01
-73
.
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28-8

Knock sensor and knock sensor control,
checking


Required special tools and test equipment

VAG1551/1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagrams

Checking

- Connect VAG1551/1552 Scan Tool (ST) and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with engine
running at idle) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
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28-9

- Press buttons corresponding to following display
group numbers and press -Q- button to confirm
input.


022: Display group 22, for cylinders 1 and
2

023: Display group 23, for cylinders 3 and
4

024: Display group 24, for cylinders 5 and
6
Read Measuring Value Block 22 1 2 3 4

Indicated on display (1-4 display groups)
Note:
The test must be carried out during a road test because the knock sensor
system is only active with engine speed greater than 2600 RPM and
engine load greater than 3 ms.
WARNING!
A second technician is required to operate the VAG1551 scan tool
during the road test. Safety precautions page 24
-9 .
- Road test and compare display with specified values for knock sensor
system in display field 1-4.
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28-11
Evaluation of display groups 22, 23 and 24 Display groups: 22, 23 and 24
Possible malfunction
cause
Corrective action
Display fields: 3, 4


All cylinders retarded more than
10 (crankshaft)
Knock sensor faulty- Continuation page 28
-12

Connector corroded
Knock sensor
incorrectly torqued - Loosen knock sensor and tighten to 20 Nm (15 ft lb)
Components loose on
engine - Tighten components
Poor fuel quality- Change fuel
Value for one cylinder different
from the others Connector corroded- Continuation page 28
-12

Engine damage- Check compression Repair Manual, 2.8 Liter V6 5V
Engine Mechanical, Repair Group 15

Components loose on
engine - Tighten components
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28-12

Continuation

- Disconnect 3-pin connector from Knock Sensor
(KS) 1 -G61-.

If resistance is OK (no continuity): - Connect multimeter US1119 (Fluke 83 or equivalent) to measure
resistance between connector terminals, using adapters from VW1594
connector test kit.

Connector terminals 1 and 2
Connector terminals 1 and 3
Connector terminals 2 and 3
Specified value:
- Connect VAG1598/22 test box to Motronic ECM harness connector
page 01
-67
.

- Check wiring for open circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 1 to ECM/test box socket 68
Connector terminal 2 to ECM/test box socket 67
Connector terminal 3 to ECM/test box socket 67
Specified value: max. 1.5
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