sensor AUDI A6 1997 C5 / 2.G AHA Engine Multiport Fuel Injection And Ignition System Owner's Manual

24-30

Checking HO2S wiring, bank 1, sensor 1

- Disconnect 4-pin connector (black) for HO2S -
G39-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 25
Connector terminal 4 to ECM/test box socket 26
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector,
and between connector and ECM/test box.

Connector terminal 4 to ECM/test box socket 25
Specified value:
- Check wiring for short circuits to wiring harness shielding.

Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
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24-32

Checking HO2S wiring, bank 2, sensor 1

- Disconnect 4-pin connector (black) for HO2S -
G108-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 39
Connector terminal 4 to ECM/test box socket 40
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector,
and between connector and ECM/test box.

Connector terminal 4 to ECM/test box socket 39
Specified value:
- Check wiring for short circuits to wiring harness shielding.

Connector terminal 3 to ECM/test box socket 14
Connector terminal 4 to ECM/test box socket 14
Specified value:
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24-34

Oxygen Sensor (O2S) heater before
TWC, checking


Notes:

Connector for Oxygen Sensor (O2S) heater -
Z19- (bank 1, sensor 1): 4-pin, black.
Connector for Oxygen Sensor (O2S) 2 heater -
Z28- (Bank 2, sensor 1): 4-pin, black.
Component locations page 24
-1 .

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Test requirements
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Fuse for Oxygen Sensor (O2S) heater(s) OK
Engine Coolant Temperature (ECT) at least
80 C (176 F)
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24-36

- Compare display and specified values (display
fields 1 and 2):

Display fields

1 2 3 4
Display group 40: Oxygen Sensor (O2S) heating (before and after TWC)
Display
xx.x
Htg.bC.ON/Htg.bC.OFF
xx.x
Htg.aC.ON/Htg.aC.OFF
Indicates Resistance of O2S heater
(before TWC)
(B1-S1 and B2-S1) O2S heater ON
or
O2S heater OFF
(before TWC)
(B1-S1 and B2-S1) Resistance of O2S heater
(after TWC)
(B1-S2 and B2-S2) O2S heater ON
or
O2S heater OFF
(after TWC)
(B1-S2 and B2-S2)
Range
0.0 - 65.0
--- --- ---
Specified value
2.4 - 9.2
Htg.bC.ON --- ---

If not as specified page 24
-37
, Continuation
--- ---
If displayed values are OK (as specified):

-
Press button.
-
Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
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24-37

Continuation

- Disconnect 4-pin connector (black) for
respective Heated Oxygen Sensor (HO2S).

If resistance is NOT OK: - Connect multimeter US1119 (Fluke 83 or equivalent) between HO2S
connector terminals 1 and 2, using VW1594 connector test kit.
- Measure resistance.

Specified value: 0.0-19.9 - Replace respective Heated Oxygen Sensor (HO2S).
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24-42

Oxygen Sensor (O2S) and Oxygen
Sensor (O2S) control behind TWC,
checking


Notes:

Connector for Oxygen Sensor (O2S) behind
Three Way Catalytic Converter (TWC) -G130-
(bank 1, sensor 2): 4-pin, green
Connector for Oxygen Sensor (O2S) 2 behind
Three Way Catalytic Converter (TWC) -G131-
(bank 2, sensor 2): 4-pin, brown
Component locations page 24
-1

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit

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24-44

- Compare display and specified values (display
fields 1-4):

Display fields

1 2 3 4
Display group 36: Oxygen Sensor (O2S) behind Three Way Catalytic Converter (TWC), Banks 1, 2
Display x.xxx V Test OFF/Test
ON
B1-S2 ok
B1-S2 n.ok x.xxx V Test OFF/Test
ON
B2-S2 ok
B2-S2 n.ok
Indicates Voltage supply to O2S behind
TWC
(Bank 1, Sensor 2) Diagnostic status
Diagnostic result Voltage supply to O2S 2 behind
TWC
(Bank 2, Sensor 2) Diagnostic status
Diagnostic result
Range 0.000 - 1.000 V --- 0.000 - 1.000 V ---
Specified
value 0.000 - 1.000 V
(can oscillate slightly) B1-S2 OK 0.000 - 1.000 V
(can oscillate slightly) B2-S2 OK

If not as specified page 24
-45
, Continuation
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24-45

Continuation

- Road test to condition oxygen sensor (eliminate
possible contamination) and repeat test.
If the values are still NOT OK:

- Check Oxygen Sensor (O2S) heater(s) page
24
-52
.

- Briefly accelerate engine over 3000 RPM.
If the value in either display field 1 or field 3
remains constant:
page Page 24
-46
, Evaluation of display group
36.
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24-46
Evaluation of display group 36 Display group:
36


Display fields:
1, 3
Possible malfunction cause
Corrective action
approx. 0.435 V

Open circuit in wire -4- between oxygen sensor and
ECM - Check reference voltage page 24
-47
approx. 0.440 V

Open circuit in wire -3- between oxygen sensor and
ECM
approx. 1.085 V
Short circuit to B+ in wire -4- between oxygen sensor
and ECM - Check O2S wiring, bank 1, sensor 2
page 24
-48

- Check O2S wiring, bank 2, sensor 2
page 24
-50

approx. 0.000 V

Short circuit to Ground in wire -4- between oxygen
sensor and ECM
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