wheel AUDI A6 1998 C5 / 2.G 01E Transmission Clutch Service Workshop Manual

30-36


Clutch, servicing

Special tools, testers and auxiliary items
required

Flywheel retainer 10-201

Thrust pad 3062
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30-37


Notes:
Parts catalog
Centering mandrel 3176 Grease G 000 100Observe general repair notes Page 00
-11
.
For vehicles with V6 2.7 L-Biturbo engine, a SAC-clutch plate (self
adjusting clutch plate) is installed, on which an adjustment ring must
be reset except during replacement Page 30
-42
.
Replace clutch plates and pressure plates with damaged or loose
rivets. Select the correct clutch plate and pressure plate according to engine
code: Clean input shaft splines and (in the case of used clutch plates) the
hub splines. Remove corrosion and apply only a very thin coating of
grease G 000 100 to the splines. Then move clutch plate to and fro on
input shaft until hub moves freely on shaft. Excess grease must be
removed. Pressure plates have an anti-corrosion coating and are greased. Only
the contact surface may be cleaned, otherwise the service life of the
clutch will be considerably reduced. If the clutch has burned out, thoroughly clean the bellhousing, flywheel
and parts of the engine facing the transmission to reduce the smell of
burned linings.
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30-38


Clutch (SAC pressure plate) for vehicles
with 6-cylinder 2.7 liter bi-turbo engine

Before working on the clutch, the transmission must
be removed Page 34
-18
.
Repair Manual, 2.7 Liter V6 5V BiTurbo Engine
Mechanical, Engine Code(s): APB, Repair Group 13
1 -
Dual-mass flywheel
Ensure centering pins are tightly seatedContact surface for clutch lining must be
free of grooves, oil and grease Removing and installing
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30-39


Repair Manual, 2.7 Liter V6 5V BiTurbo Engine
Mechanical, Engine Code(s): APB, Repair Group 13
2 -
Bolt
Vehicles with dual-mass flywheel: tighten
bolt to 60 Nm, then turn a further 180 Always replace
3 -
Clutch plate
Install with spring pack (coil springs) or the
word "Getriebeseite" towards pressure
plate and transmission Centering Page 30
-45
Do not greaseClutch plate diameter from Page 00
-3
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30-45


Removing and installing clutch with SAC pressure plate
Note:
The adjuster ring in the SAC pressure plate has to be reset ( Page 30
-42
) before assembly when replacing the clutch plate on its own.
Clutch lining and contact surface of pressure plate must make full
contact with flywheel before securing bolts are inserted. To avoid damaging centering holes in pressure plate and centering
pins on flywheel, tighten securing bolts evenly and in several stages in
diagonal sequence.
- Position of clutch plate: spring pack (coil springs) or marking
"Getriebeseite" towards pressure plate and transmission.
- Loosen and tighten bolts gradually in diagonal sequence and in several
stages to 22 Nm.
- Reverse position of counter-hold tool 10-201 when removing.
- Use mandrel 3176 to center clutch plate.
Pa
ge 10 of 10 Clutch, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.30.3