oil level AUDI A6 1999 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual

00-11


Repair instructions
The maximum possible care and cleanliness and
proper tools are essential to ensure satisfactory
and successful transmission repairs. The usual
basic safety precautions also, naturally apply
when carrying out vehicle repairs.
A number of generally applicable instructions for
individual repair operations, which are otherwise
mentioned at various points in the Repair
Manual, are summarized here. They apply to this
Repair Manual.

Special tools
For a complete list of special tools used in this
Repair Manual

Special Tools Catalog
Transmission

When installing a replacement transmission or
rear final drive, check oil level and top-up if
necessary Page 34
-39
and Page 39
-80
.

Vehicles with 2.7 ltr 195 kW engine:
replacement transmissions contain an
additional 0.3 ltr of oil for the lines of the
Pa
ge 1 of 12 Re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.00.5

00-12

Thoroughly clean all connections and the
surrounding area before disconnecting.
When installing transmission, ensure dowel
sleeves are correctly seated.

O-rings, seals, gaskets
Always replace O-rings, seals and gaskets.
After removing gaskets and seals, always
inspect the contact surface on the housing or
shaft for burrs resulting from removal or for
other signs of damage.
Thoroughly clean housing joint surfaces before
assembling.

Before installing radial shaft oil seals, lightly oil outer edge and fill
space between sealing lips (arrow) with a thin coating of sealing
grease G 052 128 A1. The open side of the oil seals faces toward the side with fluid filling.When replacing oil seals, always vary the point at which the sealing
lips make contact (use insertion depth tolerances). Lightly oil O-rings before installing; this prevents the rings being
crushed when inserting. Check oil level after replacing gaskets and oil seals Page 34
-39

Pa
ge 3 of 12 Re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.00.5