torque AUDI A6 2000 C5 / 2.G 01V Transmission Center Differential Service Workshop Manual

39-59

- Add 200 ml. gear oil to output housing
(comparable to gear oil, topping up on removed
and disassembled center differential page 39
-
43
).

- Install Torsen differential onto splines of output shaft and bottom spur
gear while turning slowly.
- Check whether installed Torsen differential can be turned by hand.

- Install fully assembled transfer housing with installed spur gears and
rear drive flange onto transmission flange.
- Insert bolts for transfer housing and tighten to final tightening torque in
diagonal sequence in several stages.
- Bolt driveshaft to transmission flange page 39
-79
, Driveshaft,
removing and installing.
- Fill transfer housing with gear oil and check oil level page 39
-40
.
Pa
ge 15 of 29 Center differential, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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39-60

Tightening torques

Component
Nm
Center differential housing to transmission
housing 23
Heat shield for driveshaft to transmission 23
Pa
ge 16 of 29 Center differential, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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39-64

Installing
Installation is reverse of removal, noting the
following:

Tightening torques - Drive O-ring in to stop using 3402 pressure piece.
- Secure output flange with socket-head bolt.
- Bolt driveshaft to transmission flange page 39
-79
, Driveshaft,
removing and installing.
- Fill transfer housing with gear oil and check oil level page 39
-40
.
Component
Nm
Socket-head bolt for rear drive flange 25
Heat shield for driveshaft to transmission 23
Pa
ge 20 of 29 Center differential, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.4