AUDI A6 2000 C5 / 2.G 01V Transmission Remove And Install Service Manual

37-111


- Remove bolt -9- with bracket -12-.
- Disconnect ATF lines at bolts -10- and -11- and
plug the lines with clean plugs.
- Loosen nut -3- with bracket -4- in order to
prevent tension when removing and installing.
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37-112

- Remove remaining connection bolts for
engine/transmission.

- Press transmission off engine, while pressing
torque converter out of drive plate.

- Press torque converter against the ATF pump (arrow).

- Rotate transmission (arrow) and carefully move into position between
subframe and vehicle floor.
- Lower transmission.
- Secure converter so it does not fall out.
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37-113

Installing

Installation of transmission is the reverse of
removal. The following points must also be
observed:
Before installing:

- Clean threads in driveshaft flange using a tap.

- Clean ATF lines page 37
-158
.

- Insert torque converter into transmission page
32
-8 .

- Make sure bushings are correctly seated.

Note:
If the bushings get stuck in the transmission
housing, they must be removed and new
bushings must be installed on the engine.

For 2.7l 5V turbo engines
Item A = bushings
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37-114


Use 3282/19 adjustment plate to position the 3282 transmission support
for Automatic Transmission 01V.
The symbols on the adjustment plate indicate the necessary mounts and
the arrow points toward front of vehicle. - Position 3282 transmission support.
- Place transmission onto transmission support.

During this, the subframe is lowered approx. 150 mm at rear page 37
-
88
, illustration A37-0067. - Secure transmission on 3282 transmission support using bolt -A-.
- Move transmission into position between the lowered subframe and
vehicle floor.
- Align transmission properly to engine.
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37-115


Note: - Press the lever/shift rod -2- at transmission completely toward rear
(toward right in illustration) until park lock is engaged.
- Shift selector lever into "P" and carefully press up ball head of selector
lever cable on lever/shift rod -2- using a pair of pliers.

Do not deform lever/shift rod when pressing up or else shifting cannot be
precisely adjusted any more.
Note:
Check whether the torque converter is still properly installed and has not
slid out of the converter housing toward the font:
Place intermediate plate onto bushings.Make sure that wires do not get pinched as transmission is docked at
engine.
- It must be possible to easily turn torque converter by hand without
much force.
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37-116

WARNING!

In case of an incorrectly inserted torque
converter, the coupling plate of the torque
converter or the ATF-pump will be destroyed,
if the transmission is flanged to the engine.

- If the torque converter is difficult to move, check
installation dimension once again page 32
-8 .

- Install connecting bolts for
engine/transmission.

Note:
Some bolts also have a bracket or a Ground
(GND) connection attached refer to tightening
torque tables starting page 37
-119
onward.
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37-117


Repair Manual, Suspension, Wheels, Steering, Repair Group 40;
Subframe, removing and installing

Repair Manual, Suspension, Wheels, Steering, Repair Group 44,
Vehicle alignment
- Install bolts of torque converter through opening -A- in engine flange to
the drive plate (turn crankshaft 1/3 rotation each time).
- Insert plug into opening -A- in engine flange.
- Install subframe, observe tightening sequence and alignment with
master hole.
- Only perform vehicle alignment if necessary.- Install transmission supports at left and right with transmission mount
page 37
-125


- Remove bolt -A- after transmission is bolted to engine.
- Apply corrosion protection to contact surface between bolt -A- and oil
pan.
- Bolt on ATF lines page 37
-149
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37-118

- Bolt drive axles to transmission flanges.

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40


- Bolt driveshaft to transmission flange page
39
-79
, Driveshaft, removing and installing.

- After connecting battery, enter anti-theft code for
radio.

Radio operating manual
- Check adjustment of selector lever cable
page 37
-45
.

- Check gear oil in final drive with transmission
installed page 39
-1 .

- Then check ATF level and top off Page 37
-
133
onward.

- Fully close power windows to stop.

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- Then activate all power window switches ("up")
for at least one second to activate automatic
window raising/lowering.

- Set clock to correct time.
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37-119

Tightening torques


Notes:

Tightening torques are valid only for nuts and
bolts that are lightly greased, oiled, covered
with a thin coat of phosphate or blackened.
Other lubricants are permitted, e.g. engine oil or
transmission fluid, however they may not
contain graphite.
Do not use any degreased parts.

Engine/transmission mount for 4 cylinder engines (5 valve, turbo) 1) With nut
Item A = bushings Item no.
Bolt
Nm
1, 8, 9, 10 M10 X 45 45
2, 3, 4, 11 M12 X 67 65
5 M12 x 110 65
6 M12 x 90 65
7
1)
M10 x 60 45
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