heater AUDI A6 2000 C5 / 2.G AEB Engine Motronic MFI And Ignition System

24-1


Motronic Multiport Fuel
Injection (MFI) and ignition
system Component locations, overview

----
Data Link Connector (DLC)
Located under knee bar, left side of
steering wheel
----
Fuel pump relayPosition 6 on relay panel in driver's side
footwell
----
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) -G130- with
Oxygen Sensor (O2S) heater -Z29- In exhaust system behind TWC
----
EVAP system Leak Detection Pump (LDP)
-V144- In left-rear wheelhousing behind splash
shield
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24-2


1 -
Heated Oxygen Sensor (HO2S) -G39- with
Oxygen Sensor (O2S) heater -Z19-
2 -
Engine Coolant Temperature (ECT) sensor
-G62-
4-pin connector
3 -
Harness connector for: Heated Oxygen Sensor (HO2S) -G39- and
Oxygen Sensor (O2S) heater -Z19- (4-pin,
brown) Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) -G130- with
Oxygen Sensor (O2S) heater -Z29- (4-pin,
black) Engine speed (RPM) sensor -G28- (3-pin,
gray) Knock sensor (KS) 1 -G61 (3-pin, green)Knock sensor (KS) 2 -G66- (3-pin, blue)
4 -
Electronics box (E-box) with: Motronic Engine Control Module (ECM) -
J220- Barometric Pressure (BARO) sensor -F96-
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24-5

Safety precautions


WARNING!

Fire hazard! Do not smoke, work near heaters
or open flame, or have anything nearby that
could ignite fuel. The fuel system is under
pressure. Before opening, cover connections
with a rag, and open carefully to release
pressure. Be alert when working on or near
the engine and ignition wires. High secondary
ignition voltage can cause serious personal
injury and damage vehicle components.

DO NOT touch or disconnect ignition system
wires when the engine is running or being
cranked at starting RPM.
DO NOT operate starter if fuel injectors are
removed.

Be sure the ignition is switched OFF, when:
Disconnecting or connecting the battery,
ignition wires, or test equipment leads
Disconnecting fuel injection system wiring
Washing the engine or engine
compartment.
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24-21

Continuation
If the value in display field 1 is NOT OK, or if the
value does not fluctuate by at least 2 %:

- Road test to condition oxygen sensor (eliminate
possible contamination) and repeat test.
If the value in display field 1 is still NOT OK, or if
it still does not fluctuate by at least 2 %:

- Check Oxygen Sensor (O2S) heater Page 24
-
27
.
If the value in display field 1 remains constant:

- Check oxygen sensor voltage (display field 2).

-
Press button to advance program
sequence.
- Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
input.

- Switch ignition off.
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24-22
Evaluation of display group 32 Display group:
32


Display fields: 1
+ 2
Possible cause
Corrective action
O2S control
learning value:
-26.0 to -8.0 %
Engine oil dilution (when partial load learning value
is normal, display field 2)
- Change engine oil, or carry out extensive road
test and check again.


Fuel pressure too high- Check fuel pressure regulator Page 24
-93


Fuel injector leaking- Check fuel injectors Page 24
-87


Oxygen Sensor (O2S) heater malfunction- Check O2S heater Page 24
-27
O2S control
learning value:
8.0-26.0 %
Intake air leaks ("false air") or exhaust manifold
leaks (when partial load learning value is normal,
display field 2)
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo
Engine Mechanical, Engine Code(s): AEB, ATW, Repair Group 26
- Check intake air system for leaks Page 24
-
97

- Check exhaust system for leaks:


Fuel pressure too low- Check fuel pressure regulator Page 24
-93


Oxygen Sensor (O2S) heater malfunction- Check O2S heater Page 24
-27
Pa
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jection
(MFI
) and i
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11/19/2002 htt
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24-27

Oxygen Sensor (O2S) heater (before
TWC), checking


Notes:

Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, brown
Component locations Page 24
-1 .

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
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jection
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24-29

- Compare display and specified values (display
fields 1 and 2):

Display fields

1 2 3 4
Display group 41: Oxygen Sensor (O2S) heating
Display
xx.x
Htg.bC.ON/Htg.bC.OFF
xx.x
Htg.aC.ON/Htg.aC.OFF
Indicates Resistance of oxygen
sensor heater
(before TWC) O2S heater on
or
O2S heater off
(before TWC) Resistance of oxygen
sensor heater
(after TWC) O2S heater on
or
O2S heater off
(after TWC)
Range
0.0-65.0
--- --- ---
Specified
value 4.9-19.9
Htg.bC.ON --- ---

If not as specified Page 24
-30
, Continuation
--- ---
If displayed values are OK (as specified):

-
Press button to advance program
sequence.
-
Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
Pa
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port Fuel In
jection
(MFI
) and i
gnition s
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11/19/2002 htt
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play?action=Goto&t
yp
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pair&id=AUDI.B5.FU02.24.1

24-38

Continuation
If displayed values are NOT OK (not as
specified):

- Road test to condition oxygen sensor (eliminate
possible contamination) and repeat test.
If the values in display fields 1 and 2 are still
NOT OK:

- Check Oxygen Sensor (O2S) heater Page 24
-
43
.

- Briefly accelerate engine over 3000 RPM.
If the value in display field 1 remains constant:
page Page 24
-39
, Evaluation of display group
36.
Pa
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port Fuel In
jection
(MFI
) and i
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-43

Oxygen Sensor (O2S) heater (behind
TWC), checking


Notes:

Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, black
Component locations Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
Pa
ge 57 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-45

- Compare display and specified values (display
fields 3 and 4):

Display fields

1 2 3 4
Display group 41: Oxygen Sensor (O2S) heater, before and after Three Way Catalytic Converter (TWC)
Display
xx.x
Htg.bC.ON/Htg.bC.OFF
xx.x
Htg.aC.ON/Htg.aC.OFF
Indicates Resistance of Oxygen
Sensor (O2S) heater
before TWC O2S heater on
or
O2S heater off
(before TWC) Resistance of oxygen sensor
(O2S) heater
(after TWC) O2S heater on
or
O2S heater off
(after TWC)
Range --- ---
0.0-65.0
---
Specified
value --- ---
4.9-19.9
Htg.aC.ON

--- --- If not as specified Page
24
-46
, Continuation
---
If displayed values are OK (as specified):

-
Press button to advance program
sequence.
-
Press buttons -0- and -6- to select "End Output"
Pa
ge 60 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1