wiring AUDI A8 1999 D2 / 1.G AEB Engine Motronic MFI And Ignition System

24-35

Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) and oxygen
sensor control, checking


Notes:

Harness connector for Oxygen Sensor (O2S)
behind Three Way Catalytic Converter (TWC):
4-pin, black
Component locations Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements

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24-39
Evaluation of display group 36 Display group:
36


Display field: 1
Possible causes
Corrective action
approx. 0.435
V
Open circuit in wiring -4- between oxygen sensor and ECM - Check basic voltage Page 24
-40
approx. 0.440
V
Open circuit in wiring -4- between oxygen sensor and ECM
approx. 1.085
V Short circuit to B+ in wiring -4- between oxygen sensor
and ECM - Check wiring for oxygen sensor
Page 24
-41

approx. 0.000
V
Short circuit to Ground in wiring -4- between oxygen
sensor and ECM
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p://127.0.0.1:8080/audi/servlet/Dis
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24-40

Checking HO2S reference voltage

- Disconnect 4-pin connector (black) for Oxygen
Sensor (O2S) behind Three Way Catalytic
Converter (TWC) -G108-.

If voltage is NOT OK:
If voltage is OK: - Connect multimeter US 1119 (Fluke 83 or equivalent) between harness
connector terminals 3 and 4 (to ECM), using adapter cables from VW
1594 connector test kit.
- Start engine and measure voltage.
Specified value: 0.40 to 0.50 volts
- Switch ignition off.
- Check HO2S wiring Page 24
-41
- Replace HO2S behind TWC -G108-.
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24-41

Checking HO2S wiring

- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.

- Disconnect 4-pin connector (black) for Heated
Oxygen Sensor (HO2S) behind Three Way
Catalytic Converter (TWC) -G108-.

- Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 51
Connector terminal 4 to ECM/test box socket 52
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector,
between connector, ECM/test box, and shielding for wiring harness.

Connector terminal 4 to ECM/test box socket 51
Connector terminal 3 to ECM/test box socket 2
Connector terminal 4 to ECM/test box socket 2
Specified value:
Pa
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(MFI
) and i
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11/19/2002 htt
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24-42
If wiring is OK:

- Replace Motronic ECM -J220- Page 01
-57
.

- Carry out adaptation of throttle valve control
module to ECM Page 24
-119
.

- Check readiness code Page 01
-59
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code Page 01
-62
.
Pa
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port Fuel In
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(MFI
) and i
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
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pair&id=AUDI.B5.FU02.24.1

24-43

Oxygen Sensor (O2S) heater (behind
TWC), checking


Notes:

Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, black
Component locations Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
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24-48
If there is no voltage:

If there is still no voltage: - Connect multimeter between harness connector terminal 1 (to ECM)
and vehicle Ground, using VW 1594 connector test kit.
Specified value: 11.0-14.5 volts
- Check wiring between terminal 1 and relay panel using appropriate
wiring diagram.
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24-50
If there is no voltage:

- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.

If wiring is OK: - Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 2 to ECM/test box socket 28
Specified value: max. 1.5
- Replace ECM -J220- Page 01
-57
- Carry out adaptation of throttle valve control module to ECM Page
24
-119
.
- Check readiness code Page 01
-59
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code Page 01
-62
.
Pa
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port Fuel In
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(MFI
) and i
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU02.24.1

24-57

Mass Air Flow (MAF) sensor, checking


Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
All electrical consumers switched off (coolant
fan must not run during test).
A/C must be switched off
Fuse for MAF sensor OK
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p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.FU02.24.1

Open circuits in wiring 3 or 4 between MAF sensor and
ECM - Check voltage supply Page 24
-61


Open circuit in wiring 1 or 2 between MAF sensor and
ECM - Check wiring Page 24
-61
Pa
ge 80 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1