wiring diagram AUDI A8 1999 D2 / 1.G AEB Engine Motronic MFI And Ignition System
[x] Cancel search | Manufacturer: AUDI, Model Year: 1999, Model line: A8, Model: AUDI A8 1999 D2 / 1.GPages: 135, PDF Size: 0.71 MB
Page 90 of 135

24-67
 
    
-  Check wiring resistance for open circuit between ECM/test box and 4-
pin ECT sensor connector. 
 
Connector terminal 1 to ECM/test box socket 53
 Connector terminal 3 to ECM/test box socket 67
 Specified value: max. 1.5 
    
-  Check wiring for short circuit between ECM/test box and 4-pin harness 
connector according to wiring diagram. 
 
Connector terminal 1 to vehicle Ground
 Connector terminal 1 to ECM/test box socket 67
 Connector terminal 1 to terminal 3
 Connector terminal 3 to vehicle Ground
 Specified value:   
-  Check wiring between ECM and 4-pin harness connector for short 
circuit to battery B+. Specified value: 0 volts 
 
Connector terminal 1 to vehicle Ground
 Connector terminal 3 to vehicle Ground
Pa
ge 90 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 92 of 135

24-69
      
Intake Air Temperature (IAT) sensor, 
checking
 
     
Required special tools and test equipment  
     
VAG 1551 or VAG 1552 Scan Tool (ST) with 
VAG 1551/3 adapter cable 
     VAG 1598/22 test box 
     Multimeter US 1119 (Fluke 83 or equivalent) 
     VW 1594 connector test kit 
     Wiring diagram 
     Chilling spray (commercially available) 
Pa
ge 92 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 97 of 135

24-73
      
-  Check wiring for short circuit between ECM/test 
box and 2-pin harness connector according to 
wiring diagram. 
     
 
Connector terminal 1 to vehicle Ground
     
 Connector terminal 1 to ECM/test box 
socket 67 
     
 Connector terminal 1 to terminal 2
     
 Connector terminal 2 to vehicle Ground
     
 Specified value:   
     
-  Check wiring between ECM and 2-pin harness 
connector for short circuit to battery B+. 
     
 
Connector terminal 1 to vehicle Ground
     
 Connector terminal 2 to vehicle Ground
     
 Specified value: 0 volts
    
-  Check resistance across terminals of IAT sensor -G42-.
Pa
ge 97 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 100 of 135

24-75
      
Engine Speed (RPM) sensor, checking
 
     
Required special tools and test equipment  
     
VAG 1598/22 test box 
     Multimeter US 1119 (Fluke 83 or equivalent) 
     VW 1594 connector test kit 
     Wiring diagram 
     
Checking  
     
-  Disconnect 3-pin harness connector from engine 
speed sensor   Page 24
-1 , Component 
locations 
     
-  Connect VAG 1598/22 test box to ECM harness 
connector  Page 01
-56
 . 
    
-  Check wiring for open circuit between ECM/test box and 3-pin harness 
connector. 
 
Connector terminal 1 to ECM/test box socket 56
 Connector terminal 2 to ECM/test box socket 63
 Connector terminal 3 to ECM/test box socket 2
Pa
ge 100 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 102 of 135

24-76
      
-  Check wiring for short circuit between ECM/test 
box and 4-pin harness connector, according to 
wiring diagram. 
     
 
Connector terminal 1 to ECM/test box 
socket 2 
     
 Connector terminal 1 to ECM/test box 
socket 63 
     
 Connector terminal 2 to ECM/test box 
socket 56 
     
 Specified value: 
      If wiring is OK:  
     
-  Replace engine speed (RPM) sensor -G28-.
     
- Check readiness code   Page 01
-59
 . If 
Diagnostic Trouble Code (DTC) memory has 
been erased, or ECM was disconnected, 
generate new readiness code   Page 01
-62
 . 
Pa
ge 102 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 103 of 135

24-77
      
Voltage supply to Engine Control 
Module (ECM)
 
     
Required special tools and test equipment  
     
VAG 1551 or VAG 1552 Scan Tool (ST) with 
VAG 1551/3 adapter cable 
     VAG 1598/22 test box 
     Multimeter US 1119 (Fluke 83 or equivalent) 
     VW 1594 connector test kit 
     Wiring diagram 
     
Checking  
     
-  Connect VAG 1551 or VAG 1552 scan tool and 
press buttons -0- and -1- to insert "Engine 
Electronics" address word 01 (with ignition 
switched on)   Page 01
-7 . 
Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select "Read Measuring Value Block" 
function 08, and press -Q- button to confirm input. 
Pa
ge 103 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 108 of 135

24-80
       If voltage is NOT OK:  
     
-  Check wiring according to applicable wiring 
diagram. 
     
Checking voltage supply at terminal 15  
     
-  Switch ignition off.
     
-  Connect VAG 1598/22 test box to ECM harness 
connector  Page 01
-56
 . 
     
-  Connect multimeter between ECM/test box 
sockets 1 (B+) and 2 (Ground), using adapter 
cables from VW 1594 connector test kit. 
     
-  Switch ignition on, and check voltage.
     
   Specified value: 10-14.5 volts
      If voltage is NOT OK:  
     
-  Check wiring according to applicable wiring 
diagram. 
     
- 
Check readiness code   Page 01
-59
 . If 
Diagnostic Trouble Code (DTC) memory has 
been erased, or ECM was disconnected, 
Pa
ge 108 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 111 of 135

24-82
       If the fuel pump does not respond:  
     
-  Check power supply wiring   Page 24
-84
 .
      If the LED test light does not light up:  
     
-  Repeat test at other terminal of fuse 28.
    
If the LED light still does not light up:  
-  Check wiring for open or short circuits between fuse 28 and terminal 30 
at relay position 6, using the applicable wiring diagram. Repair wiring 
as necessary. 
    
Note:  
This step lets the fuel pump run without the engine running. The closed 
throttle position switch must be closed during the test, or the selected fuel 
injector will discharge fuel when it is actuated 5 times.  -  Connect VAG 1527B LED voltage tester between Ground and one of 
the two terminals for fuse 29. 
- 
Initiate output Diagnostic Test Mode (DTM) and advance to test of 
Pa
ge 111 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 113 of 135

24-83
       If the LED test light does not light up:  
     
-  Repeat test at other terminal of fuse 29.
    
If the LED test light does not light up:  
-  Check wiring for open circuit between fuse 29 and terminal 30 at relay 
position 6, using the applicable wiring diagram. Repair wiring as 
necessary. 
    
Note:  
This step lets the fuel pump run without the engine running. The closed 
throttle position switch must be closed during the test, or the selected fuel 
injector will discharge fuel when it is actuated 5 times.  -  Connect VAG1527 LED voltage tester between Ground and one of the 
two terminals of fuse 34. 
-  Initiate output Diagnostic Test Mode (DTM) and advance to test of 
cylinder 1 fuel injector -N30-   Page 01
-42
 . 
 
LED test light must light up
 Fuel pump relay must be activated
Pa
ge 113 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1 
Page 115 of 135

24-84
       If the LED test light does not light up:  
     
-  Repeat test at other terminal of fuse 34.
    
If the LED test light does not light up:  
Checking fuel pump relay voltage supply  
If voltage is NOT OK:  -  Check wiring for open circuit between fuse 34 and terminal 31 at relay 
position 6, using the applicable wiring diagram. Repair wiring as 
necessary. 
-  Remove fuel pump relay -J17- from relay panel position 6.
-  Switch ignition on.
-  Connect multimeter US 1119 (Fluke 83 or similar) and check for 
voltage at relay socket: 
 
Terminals 28 (B+) and 34
 Terminals 32 (B+) and 34
 Specified values: approx. Battery Positive Voltage (B+)
-  Repair wiring according to applicable wiring diagram.
Pa
ge 115 of 135 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1