manual transmission AUDI A8 2000 D2 / 1.G 01V Transmission Front Final Drive Service Workshop Manual

39-12


Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive
axle, removing and installing

Tightening torques - Install bolt for drive flange (arrow, 23 Nm) while securing drive flange
against turning, using a drift.
- Install drive axle.
- Install heat shield for right drive axle.
- Checking oil level in front final drive page 39
-1 .
Component

Nm
Drive flange to transmission 23
Drive axle to drive flange M10 77
Driveshaft to drive flange M8 39
Heat shield for driveshaft to transmission
23
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pair&id=AUDI.B5.AT01.39.2

39-22

Installing left drive flange.

- Replace O-ring (arrow B) in drive flange mounting bracket.

Note:
When sliding in, left drive flange must be carefully guided by hand to
prevent damage to the double seal in transmission.
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive axle, removing and installing
- Check drive flange for sharp edges on transmission side of flange end
and if necessary, deburr.
- Insert left drive flange into transmission.
- Install drive axle.
- Install heat shield for left drive axle.
- Checking oil level in front final drive page 39
-1 .
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ge 19 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-24

Seal for front final drive, replacing


Special tools and equipment

Removing
Repair Manual, Engine Mechanical, Repair Group 26; removing and
installing exhaust system.
All Wheel Drive (AWD) vehicles:
VAG1383A engine/transmission hoist
- Remove right front exhaust pipe:
- Remove heat shield for selector lever cable.
- Remove center differential page 39
-56
.

- Remove bolts (arrows) at intermediate flange for front final drive.
Pa
ge 21 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-34


Tightening sequence:
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive axle, removing and installing
- Install cover for final drive.
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 12 in mentioned sequence to tightening
torque.
- Install right drive flange.
- Install right transmission support page 37
-125
.
- Installing drive axles: - Top-up and check gear oil in front final drive page 39
-1 .
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ge 32 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2

39-37

- Remove right drive axle:

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing


- Remove right transmission support page 37
-
125
.

- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Place VAG1306 drip tray underneath.
- Remove right drive flange.

- Remove bolts for final drive cover opposite of shown tightening
sequence and remove cover.
Pa
ge 35 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.AT01.39.2

39-39

- Install right transmission support page 37
-
125
.

- Install drive axle.

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing


- Top-up and check gear oil in front final drive
page 39
-1 .

Tightening torques

Component

Nm
Cover for front final drive to transmission
housing
23
Drive flange to transmission 23
Heat shield for driveshaft to transmission
23
Pa
ge 37 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2