engine AUDI A8 2000 D2 / 1.G 01V Transmission Remove And Install Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: A8, Model: AUDI A8 2000 D2 / 1.GPages: 64, PDF Size: 1.44 MB
Page 1 of 64

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Transmission, removing and 
installing Removing
 
Prepare the following special tools and test 
equipment for use: 
 
10-222 A engine support bridge
 10-222 A/1 bracket for engine
 10-222 A/3 engine support adapter
 V.A.G.1383A lift
 3282 transmission support
 3282/19 adjustment plate
 3282/48 adapter
 3282/52 - adapter (3 pcs.)
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Page 3 of 64

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Additional information  
     
Repair Manual, Suspension, Wheels, 
Steering 
     Repair Manual, Electrical Equipment
     Repair Manual, Engine Mechanical
     
-  Note radio code (for vehicles equipped with 
coded anti-theft radio). 
     
-  Disconnect Ground (GND) strap from battery.
     
For 6 cylinder gasoline engines except for 2.7 
Liter 5V turbo engine: 
    
-  Remove engine cover (arrows).
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All except 2.7 Liter 5V turbo engine: 
     
-  Remove cover above air filter housing.
    
For all 6 cylinder engines:  -  Remove air guide -1- between air filter housing and lock carrier.
-  Disconnect connector for Evaporative Emission (EVAP) canister purge 
regulator valve -2-, and remove valve from bracket. Disconnect 
connector -3- at Mass Air Flow (MAF) sensor. 
-  Remove intake air duct -4- from intake manifold.
-  Remove upper part of air filter housing -5-.
-  Unbolt engine coolant expansion tank and lay aside.
-  Remove Heated Oxygen Sensor (HO2S) from front exhaust pipes (left 
and right). 
-  Remove upper securing nuts from front exhaust pipes (left and right).
-  Assemble both 10-222A/3 engine support adapters for front and rear 
spindles on support bar. 
    
-  Set 10-222A engine support bridge onto the fender mounting flanges 
using 10-222A/1 brackets. 
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For 4 cylinder engines:  -  Hang both spindles on the adapters.
-  Secure engine to spindles. To do so, additionally use a shackle -1- at 
the rear side of the engine to avoid damage. 
    
-  Disconnect connector -A- from bracket -B-.
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-  Mount 10-222A/3 adapter for spindle at front of 
support. 
    
All:  -  Install 10-222A engine support bridge with 10-222A/1 brackets and 
support engine/transmission in this position. 
-  Take up weight of engine/transmission assembly on spindles.
-  Tighten the rear spindle less, to enable later lowering at rear.
- Raise vehicle.
-  Remove front wheels. 
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-  Disconnect engine speed (RPM) sensor -G28- (arrow B) from 
transmission at front left (if installed). 
-  Remove connector for speedometer (arrow -A-) from transmission.
    
-  Remove noise insulation bracket -1-.
-  Swing securing lever -4-, disconnect connector for transmission wiring 
harness. 
-  Disconnect connector -2- of wire for multi-function switch.
-  Unbolt bracket -3- for harness connector.
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Page 9 of 64

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For 6 cylinder engines except for 2.7 Liter 5V 
turbo engine: 
    
-  Unclip vent hose for alternator -1-.
-  Unbolt bracket for ATF line -2- at oil pan.
    
-  Separate ATF lines -1- to ATF cooler.
-  Plug ATF lines with clean plug.
-  Unbolt bracket for ATF line -3-.
-  Remove transmission side starter bolt -2-.
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Vehicles with 4 cylinder engine 
-  Remove bolt -12- to separate bracket for ATF 
line -11- from engine. 
-  Remove bolt -1-.
-  Pull off lines -2- and -3- from transmission.
-  Plug lines and openings at transmission with 
clean plugs. 
-  Lay lines aside so they are not damaged.
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All except 2.7 Liter 5V turbo engine: 
     
- Remove starter.
     
       Repair Manual, Electrical Equipment, Repair 
Group 27; Starter, removing and installing
   
     
Disconnect torque converter from drive plate 
      For vehicles with hex bolts:  
    
For vehicles with Torx bolts:  -  Remove torque converter from drive plate by removing 3 bolts using 
special tool V175 (turn crank shaft an additional 1/3 turn every time). 
    
-  Unbolt 3 torque converter bolts from drive plate using respective Torx 
insert (turn crank shaft an additional 1/3 turn every time). 
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All-wheel-drive vehicles  
    
 Repair Manual, Engine Mechanical, Repair Group 26; removing and 
installing exhaust system.    -  Remove heat shield -A- above driveshaft.
-  Remove rear part of exhaust system if necessary:-  Remove heat shield -2- for driveshaft from cover for Torsen differential 
(arrows). 
    
-  Unbolt driveshaft from transmission and hang or support.
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