transmission AUDI A8 2000 D2 / 1.G 01V Transmission Select Lever Mechanism Workshop Manual

37-7

All-wheel-drive vehicles

Continuation for all vehicles - Remove heat shield -A- above driveshaft.
- Remove heat shield -2- for driveshaft from cover for Torsen differential
(arrows).
- Unbolt driveshaft from transmission and hang or support.
- Loosen boot of selector lever cable from shift mechanism cover and
slide back.

- Remove bolts (arrows) and remove shift mechanism cover.
Pa
ge 9 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-10

- Attach cover.

All-wheel-drive vehicles
Continuation for all vehicles
Repair Manual, Engine Mechanical, Repair Group 26; removing and
installing exhaust system. - Tighten nuts (arrows, 4 pieces) to 10 Nm.
- Check adjustment of selector lever cable and adjust if necessary
page 37
-45
.
- Ignition key removal lock, checking page 37
-1 .
- Bolt driveshaft to transmission flange page 39
-79
, Driveshaft,
removing and installing.
- Install heat shield.
- Connecting front exhaust pipe to rear exhaust system.- Installing shift mechanism cover page 37
-24
.
- Selector lever handle, installing page 37
-22
.
- Connect battery Ground (GND) strap.
- For vehicles equipped with coded anti-theft radio, activate code.
- Check shift mechanism page 37
-2 .
Pa
ge 13 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-11

Tightening torques:

Components
Tightening
torques
Selector lever cable to mounting
bracket 12 Nm
Mounting bracket to
transmission (2 x M8) 23 Nm
Heat shield/selector lever cable
to transmission, M6 9 Nm
Heat shield/selector lever cable
to transmission, M8 23 Nm
Selector lever mechanism to
chassis M6 8 Nm
Pa
ge 14 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-16


Repair Manual, 5 Spd. Automatic Transmission
01V On Board Diagnostic (OBD), Repair Group 01; Performing On Board Diagnostic (OBD)
18 -
Pivot pin
Secures cable lever - 12 - in shift
mechanism housing - 17 -
19 -
Locking latch For shift lock solenoidRemoving and installing Page 37
-32

onward
20 -
Shift Lock Solenoid -N110-
Removing and installing Page 37
-32

onward
Can be checked via electrical test and read
measuring value block
Pa
ge 19 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-18


26 -
Selector lever cable
Do not bend or kink, lightly grease coupling
ring and ball socket before installing Removing and installing page 37
-40
Adjusting page 37
-45
In case of damaged rubber boots, the
selector lever cable must be replaced Do not install rubber boot on transmission
side twisted
27 -
Hex bolt, 23 Nm
28 -
Pivot For selector lever cable to transmissionRemoving and installing page 37
-40
Pa
ge 21 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-30


Tiptronic Switch -F189-, removing and
installing

Installation location:
The Tiptronic switch is integrated into the upper
cover -1- of shift mechanism.
Repair Manual, 5 Spd. Automatic Transmission
01V On Board Diagnostic (OBD), Repair Group 01; Performing On Board Diagnostic (OBD)
- For occurring malfunctions, the Tiptronic switch
must be checked for interference in Measuring
Value Block and in the electrical test. Tiptronic
switch must only be replaced after wiring test.
For vehicles with Tiptronic sport steering wheel,
the buttons at steering wheel and their wire
connections must be checked. Pa
ge 33 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-41

All-wheel-drive vehicles

Continuation for all vehicles - Unbolt driveshaft -1- from transmission and let rest on heat shield -2-
page 39
-79
, Driveshaft, removing and installing.
- Secure driveshaft using wire (arrow) at bracket -3- of fuel lines.
- Unbolt heat shield from below shift mechanism housing.

- Remove cover from shift mechanism housing (arrows).
Pa
ge 46 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-42
Disconnect selector lever cable from shift
mechanism housing:

- Press ends of locking clip -B- together and remove.
- Remove securing plate -A- for selector lever cable at shift mechanism
downward.
- Remove selector lever cable from selector lever.

Installing - Pry off selector lever cable from lever/shift rod using 80-200 pry lever
(arrow).
- Remove bracket from transmission.
- Loosen selector lever cable from bracket.
- Pull selector lever cable out of shift mechanism housing without
kinking.
Selector lever and lever/shift rod in position "P" (park lock must
engage).
- Do not bend or kink selector lever cable, lightly grease coupling ring
and ball socket before installing
Pa
ge 47 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-43

- Guide selector lever cable into shift mechanism
housing.

- Connect selector lever cable to selector lever.

Installation position:
Angled end of securing plate points toward the end of the selector lever
cable. - Press ends of locking clip -B- together and secure selector lever cable.
- Install securing plate -A- for selector lever cable to shift mechanism.
- Connect selector lever cable to bracket by hand.
- Bolt bracket to transmission by hand.
- Press selector lever cable onto lever/shift rod.
- Align selector lever cable in bracket.

- Tighten bracket/transmission (arrows 1) and selector lever
cable/bracket (arrow 2) to tightening torque. During this, counterhold at
hex socket (arrow 3).
Pa
ge 48 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1

37-44


All-wheel-drive vehicles
Continuation for all vehicles
Repair Manual, Engine Mechanical, Repair Group 26, removing and
installing exhaust system.
Tightening torques - Tighten nuts (arrows, 4 pieces) to 10 Nm.
- Check adjustment of selector lever cable and adjust if necessary
page 37
-45
.
- Install heat shield.
- Bolt driveshaft to transmission flange page 39
-79
, Driveshaft,
removing and installing.
- Connecting front exhaust pipe to rear exhaust system:- Install front crossmember below exhaust system.
Bracket/selector lever cable to transmission 23 Nm
Selector lever cable to mounting bracket 12 Nm
Pa
ge 49 of 75 Selector lever mechanism, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.37.1