wiring AUDI A8 2000 D2 / 1.G AHA Engine Throttle Valve Control Module Checking Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: A8, Model: AUDI A8 2000 D2 / 1.GPages: 36, PDF Size: 0.12 MB
Page 1 of 36

24-128
 
     
Throttle valve control module, 
checking 
     
Notes:  
     
If the throttle valve control module -J338- is 
removed and installed, or replaced, adaptation 
of the throttle valve control module to the 
Motronic ECM is required   page 24
-150
 . 
     
Component locations   page 24
-1 
     
Required special tools and test equipment  
     
VAG1551 or VAG1552 Scan Tool (ST) with 
VAG1551/3 adapter cable 
     VAG1598/22 test box 
     Multimeter US1119 (Fluke 83 or equivalent) 
     VW1594 connector test kit 
     Wiring diagrams 
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Page 4 of 36

24-130
      
Throttle valve control module power 
supply, checking
 
    
If voltage is NOT OK:  -  Disconnect 8-pin harness connector from throttle valve control module 
-J338-. 
-  Connect multimeter US1119 (Fluke 83 or equivalent) between harness 
connector terminals using adapter cables from VW1594 connector test 
kit. 
-  Switch ignition on, and check voltage. Specified values:
 
Connector terminals 3 and 7 (Ground): 9.0-14.5 volts
 Connector terminals 4 and 7 (Ground): 4.0-6.0 volts
-  Switch ignition off.
-  Connect VAG1598/22 test box   page 01
-67
 .
-  Check wiring for open circuit between ECM/test box and 8-pin harness 
connector. 
 
Connector terminal 3 to ECM/test box socket 69
 Connector terminal 4 to ECM/test box socket 62
 Connector terminal 7 to ECM/test box socket 67
 Specified value: max. 1.5 
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Page 5 of 36

24-131
 
    
If wiring is OK:  -  Check wiring for short circuit between ECM/test box and 8-pin harness 
connector. 
 
Connector terminal 7 to ECM/test box socket 69
 Connector terminal 7 to ECM/test box socket 62
 Connector terminal 4 to ECM/test box socket 67
 Specified value:   
-  Reconnect throttle valve control module harness connector.
-  Replace Motronic Engine Control Module (ECM) -J220-   page 01
-
68
 . 
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 . If Diagnostic Trouble Code 
(DTC) memory has been erased, or ECM was disconnected, generate 
new readiness code   page 01
-73
 . 
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Page 10 of 36

24-134
      
Continuation  
     
-  Switch ignition off.
     
-  Connect VAG1598/22 test box to ECM harness 
connector  page 01
-67
 . 
     
-  Connect multimeter US1119 (Fluke 83 or 
similar) and check resistance between test box 
sockets 67 and 69. 
     
  
Specified value: max. 5.0      
-  Open throttle slowly. 
     
  
Specified value:         If resistance is NOT OK:  
    
-  Disconnect 8-pin harness connector for throttle valve control module -
J338-. 
-  Check wiring for open circuit between ECM/test box and 8-pin harness 
connector. 
 
Connector terminal 3 to ECM/test box socket 69
 Connector terminal 7 to ECM/test box socket 67
 Specified value: max. 1.5 
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Page 11 of 36

24-135
 
    
If wiring is OK:  -  Check wiring for short circuit between ECM/test box and 8-pin harness 
connector. 
 
Connector terminal 7 to ECM/test box socket 69
 Specified value:   
-  Reconnect throttle valve control module harness connector.
-  Replace throttle valve control module -J338-.
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 . If Diagnostic Trouble Code 
(DTC) memory has been erased, or ECM was disconnected, generate 
new readiness code   page 01
-73
 . 
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Page 18 of 36

24-141
      
Continuation  
     
-  Switch ignition off.
     
-  Connect VAG1598/22 test box to ECM harness 
connector  page 01
-67
 . 
     
-  Switch ignition on.
     
-  With throttle valve in closed throttle position, 
connect multimeter US1119 (Fluke 83 or 
equivalent), and check resistance between 
ECM/test box sockets 59 and 66. 
     
  
Specified value: 3-200         If resistance is NOT OK:  
     
-  Disconnect 8-pin harness connector from throttle 
valve control module -J338-. 
    
-  Check wiring for open circuit between ECM/test box and 8-pin throttle 
valve control module harness connector. 
 
Connector terminal 1 to ECM/test box socket 66
 Connector terminal 2 to ECM/test box socket 59
 Connector terminal 7 to ECM/test box socket 67
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Page 20 of 36

24-142
 
    
If wiring is OK:  -  Check wiring of 8-pin connector for short circuit between wires, 
according to wiring diagram. 
 
Connector terminal 1 to ECM/test box socket 59
 Connector terminal 1 to ECM/test box socket 74
 Connector terminal 1 to ECM/test box socket 67
 Connector terminal 2 to ECM/test box socket 67
 Connector terminal 2 to ECM/test box socket 74
 Connector terminal 7 to ECM/test box socket 74
 Specified value:   
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 . If Diagnostic Trouble Code 
(DTC) memory has been erased, or ECM was disconnected, generate 
new readiness code   page 01
-73
 . 
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Page 26 of 36

24-146
 Evaluation of display group 3  Display 
group: 3  
  
  
Display field: 
3  
Possible malfunction cause  
Corrective action  
0.0   
 Open circuit or short circuit to B+ in signal wire between throttle position 
sensor -G69- and engine control module 
 Malfunction in Ground for -G69-- Check wiring   page 
24
-147
 
99.0   
 Short circuit to Ground in signal wire between throttle position sensor -G69- 
and engine control module 
 Malfunction in voltage supply for -G69-  
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Page 27 of 36

24-147
      
Checking wiring  
     
-  Connect VAG1598/22 test box to ECM harness 
connector  page 01
-67
 . 
     
-  Connect multimeter US1119 (Fluke 83 or 
equivalent), using adapter cables from VW1594 
connector test kit. 
     
-  Measure resistance to check for short circuit 
between test box sockets 2 (Ground) and 75 
(signal wire). 
     
 
Test box sockets 2 and 75
     
 Specified value: 
     
-  Switch multimeter to voltage (20 VDC) 
measuring range. 
     
-  Switch ignition on.
     
-  Check wiring for short circuit to B+.
     
   Note voltage reading if applicable (if not 0 
volts). 
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Page 29 of 36

24-148
      
Continuation (with measured voltage)  
    
If measured voltage was approx. 5 volts:  
If measured voltage was approx. battery positive voltage (B+):  -  Disconnect 8-pin harness connector from throttle valve control module 
-J338-. 
-  Connect multimeter US1119 (Fluke 83 or equivalent), using adapter 
cables from VW1594 connector test kit. 
-  Measure resistance to check for short circuit between test box sockets 
62 (power supply) and 75 (signal wire). 
 
Test box sockets 62 and 75
 Specified value:   
-  Check wiring at 8-pin connector, terminal 5 for short circuit to battery 
B+. 
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