check AUDI S4 1998 B5 / 1.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

35-18


14 -
Needle bearing for 2nd speed sliding gear
SplitOil with gear oil before installing
15 -
2nd speed sliding gear Pressing off Fig. 12Before installing, fit spring and slide needle
bearing onto hollow shaft After installing, check axial clearance with
a feeler gauge (0.15-0.35 mm)
16 -
Synchro-ring for 2nd gear Coated with MolybdenumChecking for wear Fig. 2
, Page 35
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pinion and hollow shaft, disassemblin
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35-19


17 -
Synchro-hub for 1st and 2nd gear
Pressing off Fig. 12Pressing on Fig. 13Installation position: flush hub towards 2nd
speed sliding gear
18 -
Circlip Removing and installing Fig. 11Re-determining Fig. 8
19 -
Washer
Removing and installing Fig. 11
20 -
Locking collar for 1st and 2nd gear
Installation position: splines for reverse
gear towards synchro-ring for 2nd gear
21 -
Synchro-ring for 1st gear Checking for wear Fig. 2 , Page 35
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ge 8 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
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yp
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pair&id=AUDI.B5.TM03.35.2

35-20


22 -
Needle bearing for 1st speed sliding gear
Oil with gear oil before installing
23 -
1st speed sliding gear Before installing, insert spring Fig. 1 ,
Page 35
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After pressing on -item 24 -, check axial
clearance
24 -
Inner race for small tapered roller bearing
1) Pressing off Fig. 9Pressing on Fig. 10Low friction bearing; do not oil when
measuring friction torque
25 -
Outer race for small tapered roller bearing
1) Driving out Fig. 15Pressing in Fig. 16
26 -
Shim "S4"
Adjustment overview Page 39
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pinion and hollow shaft, disassemblin
g and assemblin
g
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35-28


Note: Fig. 10 Pressing on inner race for small tapered roller bearing for
drive pinion together with 1st speed sliding gear
- Install circlip, shim for 1st speed sliding gear, synchro-ring for 1st
speed, and 1st speed sliding gear with spring and needle bearing.
-
Heat inner race to approx. 100 C and fit.- Press home ensuring there is no axial play.
With shoulder of thrust piece 3118 facing downwards, press only onto
bearing inner race. Position stepped shoulder of tube VW 415 A facing up towards press
tool VW 412. After pressing on, check axial clearance of 1st speed sliding gear.
Pa
ge 17 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2