AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide S4 1998 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1301/w960_1301-0.png AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide

Page 11 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide      
Universal support V.A.G 1359/2
     Dial gauge extension 30 mm
     Dial gauge 
     Torque gauge 0-600 Ncm
Pa
ge 11 of 38 Drive 
pinion and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:

Page 12 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-154
      
Drive pinion, adjusting
 
     
Note:  
     
Before adjusting drive pinion, adjust ring gear 
(determine total shim thickness "S
total
" for 
shims "S1" + "S2")   Page 39
-163
 .

Page 13 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide Note:  
Inscription "Oben" with thrust washer 3253/4 faces the nut of the puller. 
Pa
ge 13 of 38 Drive 
pinion and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?acti

Page 14 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-155
 
    
-  Pull outer race for small tapered roller bearing into housing.
-  Lubricate outer race with oil and fit using press tool VW 408 A and 
thrust plate 30-205. 
    
CAUTION! 
Wear protec

Page 15 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-156
 
    
-  Secure retainer 3304 with two M8 x 30 hex bolts.
-  Support final drive when tightening nut (e.g. using universal support 
V.A.G 1359/2 in conjunction with transmission jack V.A.G 138

Page 16 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-157
 
    
-  Set adjustment ring of universal mandrel VW 385/1.
   Distance a = 60 mm
-  Set sliding adjustment ring.
   Dimension b = 55 mm 
    
-  Assemble universal mandrel as illustrated:

Page 17 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-158
      
Note:  
     Before performing following measurements turn 
drive pinion at least five turns in both directions, 
so that the tapered roller bearings settle. 
Otherwise a false reading w

Page 18 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-159
      
Determining measurement "e"  
    
Note:  
Dimension "e" is required to determine thickness of shim "S3." 
Determining shim thickness "S3"   -  Turn mandrel until dial gauge point touche

Page 19 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-160
      
Example:  
  
   Determined value "e"   1.60 mm  
-   Deviation "r"   0.42 mm  
=   Thickness of shim "S3"   1.18 mm  
     
-  Determine shim(s) as accurately as possible 
from table.

Page 20 of 38

AUDI S4 1998 B5 / 1.G 01E Transmission Final Drive Pinion And Ring Gear Adjustment User Guide 39-161
      
-  Remove drive pinion and outer race of large 
tapered roller bearing and install together with 
measured shims "S3" and spacer sleeve   from 
Page 39
-139
 . 
      Install inner race
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