clutch AUDI S4 1999 B5 / 1.G 01E Transmission Remove And Install Workshop Manual

34-32


Note:
Do not depress clutch pedal after removing slave cylinder.
Note:
When lowering transmission ensure there is sufficient clearance to drive
axles. - Remove bolt (arrow) and take out slave cylinder from the rear. Do not
open line/hose system.
- Lower transmission completely.
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Installing
Installation is carried out in the reverse order,
when doing this note the following:

- Always replace all seals and gaskets.

- Always replace all self-locking nuts.

- Check whether dowel sleeves for aligning
transmission with engine are in engine flange.
Insert if necessary Page 34
-36
.

- Clean input shaft splines and (in the case of
used clutch plates) hub splines. Remove
corrosion and apply only a very thin coating of
grease G 000 100 to splines. Do not grease
guide sleeve.

- Check clutch release bearing for wear and
replace if necessary.

- Coat area -a- of collar with lithium grease G 052 150 A2 before
mounting slave cylinder into transmission housing.
- Coat contact surface for clutch slave cylinder push rod with a thin layer
of copper grease, e.g. Z381 351 TE.
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- On vehicle with V6 bi-turbo engine, fit
intermediate plate on dowel sleeves on engine
flange.

- Two hex socket head bolts M 10 x 60 must be replaced by new hex
bolts M 10 x 55 (Part No. N 104 684 01) so that two bolts (arrows) can
be tightened with a torque wrench after installing transmission.
- Before installing transmission, tie electrical wiring off to one side so that
it cannot be trapped between engine and transmission.

Repair Manual, 2.7 Liter V6 5V BiTurbo Engine Mechanical, Engine
Code(s): APB, Repair Group 26
- Lift transmission until clutch slave cylinder with bracket for line/hose
can be installed (arrow).
- Align exhaust system free of stress.
- Before installing, use a tap to clean threads in drive flange for
driveshaft on transmission to remove traces of locking compound.
- Replace gaskets on drive axles and on front of driveshaft Page 39
-
65
.
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Component

Nm
Clutch slave cylinder to transmission
1)
20
Transmission support to transmission 40
Engine speed sender -G28- 10
Drive axle to drive flange M8
M10 40
80
Heat shields above drive axles to
transmission 25
Push rod to transmission 40
Selector rod to transmission 23
Connecting rod for selector rod to
transmission 23
Catalytic converter to mounting lugs 25
Front exhaust pipe to turbocharger 30
Heat shield to turbocharger/exhaust pipe 10
Clamp for exhaust pipe 40
Bracket for noise insulation to subframe 10
Driveshaft to transmission
1)
55
Heat shield for driveshaft to Torsen
differential cover 25

1) Always replace bolts
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ge 20 of 21 Transmission, removin
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