brake AUDI S4 2015 Workshop Manual

'"" N
0 ::.,: co ,...., \!) 1.1"1 ,...., 1.1"1 ,....,
Vehicl e ca re a nd cl eanin g 203
& WARNING
-Only wash the vehicle when the ignition
is off and follow the instructions from
the car wash operator to reduce the risk
of accidents.
- To reduce the risk of cuts, protect your­
self from sharp meta l components when
washing the underbody or the inside of
the wheel housings.
- After washing the vehicle, the braking ef­
fect may be delayed due to moisture on
the brake rotors or ice in the winter . The
brakes must be dried first with a few
careful brake applicat ions .
{[) Note
-If you wash the vehicle in an automatic
car wash, you must fold the exterior m ir­
rors in to reduce the r isk of damage to
the mirrors . Power folding exterior m ir­
ro rs* must only be folded in and out us­
i ng the power folding function.
- To prevent pa int damage, do not wash
the veh icle in direct sunl ight. -
To reduce the r isk of damage to the sur­
face, do not use insect removing spong­ es, kitchen sponges or similar items.
- Matte finish painted vehicle compo­
nents :
- To reduce the risk of damage to the
surface, do not use polishing agents or hard wax.
- Never use car wash cycles that apply
protective wax.
It can destroy the
matte fi nish effect.
- Do not place any stickers or magnet ic
signs on vehicle parts painted w ith
matte fi nish paint. The paint cou ld be
damaged when the stickers o r magnets
are removed.
@ For the sake of the environment
Only wash the vehi cle in facilities spec ial ly
designed for that purpose . This will red uce
the risk of dirty water contam inated with
oil from entering the sewer system.
Cleaning and care information
When clean ing and caring for individua l vehi­
cle components, refer to the fo llow ing tab les .
The informa tion contained there is s imply rec­
ommendations. For questions or for compo- nents that are not listed
, refer to an author­
ized Audi dea ler or qua lified workshop. A lso
fol low the information fo und in ¢ ,&. .
Cleanin g exte rior
Component Situation Solution
Wiper blade s
Dirty ¢ page 5 6, Cleaning windshield wiper blades
Hea dlight s/ Dirty Soft sponge with a mild soap solution a>
t a il light s
Sen sors /
Dirty Sensors: soft cloth with a so lvent-free cleaning product
came ra lens es Camera lenses: soft cloth with an alcohol-free cleaning
solution
Snow/ice Hand brush/so
lvent-free de-icing spray
Wheels Road sal t Water
Brake d ust Acid-free special cleaning so
lution
Ex haust tail Road sa lt Water, cleaning solut io n suitable for sta inless steel, if
pipe s necessary
•
•

212 Checking and filling
Checking and filling
Engine hood
Releasing and opening the engine hood
The engine hood is released from inside the
vehicle .
Fig. 180 Driver's side footwe ll: e ngin e hood release
lever
... -- - -=-
Fig. 181 Release lever u nde r the engine hood
Before opening the engine hood, make sure
that the windshield wipers are flat against the
windshield. Otherwise, they could damage the
pa int on the hood.
... With the driver's door open, pull the lever
under the instrument panel in the direction
of the arrow
c> fig . 180.
... Raise the hood slightly c> .&,
... Press the rocker switch under the hood up­
ward
c> fig . 181 . This releases the catch.
... Open the hood.
A WARNING
Hot engine coo lant can burn you.
- T o reduce the risk of being burned, never
open the hood if you see or hear steam
or coolant escaping from the engine
compartment. Wait until no steam or coo
lant can be seen or heard before care­
fully opening the hood.
Closing the engine hood
... Pull the hood down until the pressure from
the struts is reduced .
... Let the hood
drop down and latch in place.
Do not try to push it shut; it may fail to en­
gage
c> .&, .
A WARNING
-
A hood that is not completely latched
could fly up and b lock your view while driv­
ing.
- When you close the engine hood, check it
to make sure the safety catch has proper­
ly engaged . The hood shou ld be flush
with the surrounding vehicle body parts.
-If you notice while driving that the hood
is not secured properly, stop at once and
close it.
Working in the engine compartment
Be especially careful whenever you work in
the engine compartment.
Whenever you must perform any work in the
engine compartment, for example checking
and filling different fluids , there is a risk of
injury , burns and accidents. To prevent per­
sonal injury always observe the following
WARNINGS. The engine compartment of any
vehicle is a hazardous area
c> ,&..
A WARNING
-To help avoid injury, before you check any-
thing under the hood:
- Turn off the engine.
- Remove the ignition key.
- Apply the parking brake.
- Move selector lever of automatic trans-
mission to "P" (Park); put manual trans­
mission in Neutral.
- Always let the engine cool down. Hot
components will burn skin on contact .

"" N
0 ::.,: co ,...., \!) ..,.,
,...., ..,., ,....,
-To reduce the r isk of being burned, never
open the hood if you see or hear steam
or coolant escaping from the engine
compartment . Wait until no steam or
coolant can be seen or heard before ca re­
fully opening the hood .
- Keep children away from the engine com ­
partment.
- Never spill flu ids on hot engine compo­
nents. They can cause a fire .
- Never touch the radiator fan. The aux ili­
ary e lectr ic fan is temperature controlled
and can switch on suddenly .
- Never open the coolant reservoir cap
when the eng ine is still warm . The cool­
ant system is pressur ized and hot coo l­
ant could spray out.
- Protect your face, hands and arm from
steam or hot eng ine coolant by placing a
thic k rag over the cap when you open the
coolant reservoir.
- Do not remove the engine cover under
any c ircumstances. Th is increases the
risk of bu rns.
- If wo rk on the fuel system or the electri­
cal sys tem is ne cessary:
- Always disconnect the battery.
- Never smoke or work near heaters or
open flames . Fluids in the engine com­
partment co uld start a fire.
- Keep an approved fire extinguisher im­
mediately ava ilable.
- To avoid electrical s hock and persona l in­
jury while the engine is running or being
started, never touch:
- Ignition cables
- Other components of the high voltage
electronic ignition system.
- If you must perform a check or repa ir
with the engine running:
- Fir st, fully apply the parking brake,
move se lector lever of a utomatic trans-
Checkin g and fillin g 213
mission to "P" (Park); put manual
transmission in Neutral.
- Always use extreme caution to prevent
clothing, jewe lry, or long hair from get­
ting caught in the radiator fan, V-be lts
or other moving parts, or from contact­ i ng hot parts . Tie back hair before
starting, and do not wear clothing that
will hang o r droop into the engine .
- Minimize exposure to emission and
chemical hazards~&. .
A WARNING
California Proposition 65 Warning:
- Engine exhaust, some of its const ituents,
a nd certain vehicle components contain
or emit chemicals known to the State of
Ca lifornia to cause cance r and birth de­
fects and reproductive harm. In addition, certain fl uids contained in veh icles and
certain products of component wear con­
tain or emit chemica ls known to the
State of California to cause cancer and
birth defects or other reproductive harm.
- Battery posts, terminals and related ac­
cessories conta in lead and lead com­
pounds, chemicals known to the State of
California to cause cancer and reproduc­
tive harms. Wash hands afte r handling.
Q) Note
When adding f lu ids, always make sure that
they are poured into the proper conta iner
or f iller opening, otherwise serious dam­
age to vehicle systems w ill occur .
@ For the sake of the environment
To detect leaks in time, inspect the vehicle
floor pan from underneath regular ly . If
you see spots from oil or other veh icle flu­
i ds, have your vehicle inspected by an au­
thorized Audi dealer. •
•

M N
~ co
rl I.O
"' rl
"' rl
Brake fluid
Checking brake fluid level
The brake fluid level can be checked with a
quick glance.
N
N
;:;;
" 03
"'
Fi g. 186 Eng ine compartment: Cover on the brake flu ­
id reservoi r
Before you check anything in the engine com­
partment,
a lwa ys read and heed a ll W ARN­
ING S c:> .&.. in Working in the engine compart­
ment on page 212 .
~ Read the brake fluid level from the brake
fluid reservoir
c:> fig. 186, <=> page 214,
fig . 182.
The brake flu id level must be be­
tween the "MIN" and "MAX" markings.
The brake fluid reservoir is located at the rear
partition of the engine compartment on the
left side
<::;> page 214 .
The fluid level may drop slightly after some
time due to the automatic adjustment of the
brake pads . This is not cause for alarm .
If the brake fluid level falls
considerably be­
low the "MIN" mark, the brake warning/indi­
cator light (U.S. models:~, Canadian
models: .) will come on
r:> page 15. Do not
continue to operate the vehicle. The complete b rake system shou ld be thoroughly checked
by an authorized A udi dealer or qualified
workshop and the cause co rrected . If the
b rake fluid level is too low, the brake warn ing/
indicator light w ill illuminate. Contact an au­
thorized Audi dealer
immediately .
@ Tips
The brake f luid reservoir is located under­
neath the cover .
Checking and fillin g 221
Changing brake fluid
Have the brake fluid changed by an experi­
enced technician.
Brake fluid absorbs moisture from the air. If
the water content in the brake fluid is too
high, corrosion in the brake system may result
after a period of time . The boiling point of the
brake flu id will also dec rease considerably and
decrease braking pe rformance.
Therefore, the brake fluid must be changed
every two years. Always use new brake flu id
which conforms to Federal Motor Vehicle
Standard "F MVSS 116 DOT 4".
The brake fluid reservo ir can be d iff icult to
reach, the refore, we recommend that you
have the brake fluid changed by your author­
i zed
Audi d ealer. Your dealer has t he correct
tools, the right brake fl uid and t he know-how
to do this for you .
A WARNING -.
-Brake fluid is poisonous . It must be stor­
ed only in the closed original container
out of the reach of children!
- Brake failure can resu lt from o ld or inap­
propriate brake f luid. Observe these pre­
cautions:
- Use only brake fluid that meets SAE
spe cificat ion
J 1 7 03 and conforms to
Federa l Moto r Ve hicl e Standard 116.
Always check with yo ur authorized Audi
dealer to make sure yo u are using the
correct bra ke fluid. The correct type of
brake f luid is also indicated on the
brake f luid reservoir.
- The brake fluid must be new. Heavy use
of the brakes can cause a vapor lock if
the brake fluid is left in the system too
l ong. This can seriously affect the effi­
c iency of the brakes as well as your
safety. Th is cou ld resu lt in an accident.
(D Note
Brake fluid will damage the paint of your
vehicle .

222 Check ing and filling
@ For the sake of the environment
Becau se of the pr oblem of proper disposa l
of brake flu id as we ll as the special tools
requ ired and the necessary expert ise, we
recommend that you have the brake fluid
changed by your author ized Audi dealer.
Battery
General information
Unde r normal operating conditions, the bat ­
tery in your Audi does not need any mainte ­
nance. With
high outside temperatures or
long daily dr ives we recommend that you have
the electro lyte level checked by an authorized
Aud i dea ler o r qualified workshop . The elec­
trolyte leve l sho uld a lso be checked each t ime
the battery is charged ¢
page 224.
Have the battery checked when you take your
ve hicle in for service . Yo u are well adv ised to
replace a bat tery that is older tha n 5 yea rs .
W ith certa in types of a irbag deployment, t he
battery is d isconnected from the vehicle elec­
tr ica l system fo r safety reasons ¢
& in Re­
pair, core and disposal of the airbags on
page 157.
Disconnecting the battery terminals
Some veh icle functions (power w indow regu­
lato rs, for example) are lost if the battery ter­
m inals a re discon nected. These functions have
to be re lea rned after the batte ry terminals a re
connec ted agai n. T o prevent this, the battery
should o nly be d isconnec ted from the vehicle
e lec trica l syste m when absolu tely necess ary
for repairs.
Vehicles not driven for long periods
I f yo u do not drive you r vehicle over a pe riod
of severa l days or weeks, elec trical co m po­
nen ts are gr adually cu t back o r swi tched off .
T his reduces energy consumption and main­
tains sta rting capab ility over a lon ger period
¢ page 191.
Some o f the conven ien ce f unct ions m ay no t
ope rate, su ch as the in ter ior lights o r the power seat adjus
tment. The convenience
funct ions wi ll be available again when yo u
tu rn on the ignition and sta rt t he engine.
Winter operation
Du ring the w inte r mon ths , b att ery capac ity
tends to dec rease as temperatures drop . This
is beca use more power is a lso consumed w hile
starting, and the headlights, rear win dow de­
f ogger, etc., are used more often.
Avoid unnecessa ry powe r consumpt ion, pa r­
ticu lar ly in ci ty traffic o r when traveling only
sho rt distances . Let yo ur autho rized A udi
dealer check the capacity of the vehicle bat ­
tery before w inter sets in ¢
page 224. A well
charged battery will not on ly prevent starting
problems when the weather is cold, but will
also last longer .
@ Tips
If your vehicle is left standing for seve ral
weeks at extremely low temperatures, the
vehicle battery s hou ld be removed and
s tored w her e it w ill not freeze. This will
preve nt i t fr om be ing d amaged and having
t o be repla ced .
Working on the battery
Be especially careful when working on or near
the battery.
The battery is located in the luggage compar t­
ment under the floor . Befo re you che ck any­
t hi ng in the luggage co mpartment,
read and
heed all WARNINGS
¢ .&, .
Always heed the safety warnings , when work­
i ng on the veh icle ba tte ry or the vehicle e le c­
t ric al sys tem to p reven t inju ry.
The following WARNINGS are very
important when working on the battery:
Always heed the following WARNING SYM ·
BOLS and safety precautions when working
on the battery .
®
Always wear eye protection .

Tires and wheels
Tires
General notes
Tires may be the least appreci­
ated and most abused parts of
a motor vehicle .
Tires may be the least appreci­
ated and most abused parts of
a motor vehicle. Tires are, how­
ever, one of the most important
parts of a vehicle, particularly
considering the comparatively
small patch of rubber on each
tire that assures that all-impor­
tant contact between you, your
vehicle and the road.
Maintaining the correct tire
pressure, making sure that your
vehicle and its tires do not have
to carry more weight than they can safely handle, avoiding
damage from road hazards and
regularly inspecting tires for
damage including cuts, slashes
irregular wear and overall con­
dition are the most important
things that you can do to help avoid sudden tire failure includ­
ing tread separation and blow-
~ outs.
0 ::.,: co ,...., \!) 1.1'1 ,...., 1.1'1 ,....,
Tires and wheels 22 7
Avoiding damage
If you have to drive over a curb
or similar obstacle , drive very
slowly and as close as possible
at a right angle to the curb.
Always keep chemicals includ­ ing grease, oil, gasoline and
brake fluid off the tires.
Inspect the t ires regularly for
damage (cuts, cracks or blis­
ters, etc.). Remove any foreign bodies embedded in the treads.
Storing tires
Mark tires when you remove
them to indicate the direction
of rotation. This ensures you to be able to mount them correct­
ly when you reinstall them.
When removed, the wheels or
tires should be stored in a cool, dry and preferably dark place.
Store tires in a vertical position if they are not mounted on
rims, in a horizontal position if
they are mounted on rims.
New tires
New tires have to be broken in
¢ _&..
The tread depth of new tires
may vary , according to the type .,.
•
•
'

-If you notice unusual vibra­tion or if the vehicle pulls to one side when driving, al­
ways stop as soon as it is safe to do so and check the
wheels and tires for dam­ age.
(D Note
-Please note that summer and winter tires are de­
signed for the conditions
that are typical in those sea­
sons. Audi recommends us­ing winter tires during the
winter months. Low tem­ peratures significantly de­
crease the elasticity of
summer tires, which affects
traction and braking ability.
Tires and wheels 229
If summer tires are used in
very cold temperatures, cracks can form on the tread bars, resulting in perma­
nent tire damage that can
cause loud driving noise and unbalanced tires. Audi is not
responsible for this type of
damage.
-Burnished, polished or chromed rims must not be used in winter road condi­
tions. The surface of the
rims does not have suffi­
cient corrosion protection
for this and could be perma­
nently damaged by road salt
or similar substances.
•
•
'
Glossary of tire and loading terminology
Accessory weight
means the combined weight (in
excess of those standard items
which may be replaced) of auto­ matic transmission, power
steering, power brakes, power
windows, power seats, radio, and heater, to the extent that
these items are available as fac­
tory-installed equipment (whether installed or not).
Aspect ratio
means the ratio of the height to
the width of the tire in percent. Numbers of 55 or lower indi­
cate a low sidewall for im­ proved steering response and
better overall handling on dry
pavement.

Maximum load rating
means the load rating for a tire
at the maximum permissible in­
flation pressure for that tire.
Maximum loaded vehicle
weight
means the sum of:
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight, and
(d) Production options weight
Maximum (permissible)
inflation pressure
means the maximum cold infla ­
tion pressure to which a tire
may be inflated. Also called
"maximum inflation pressure."
Normal occupant weight
means 150 lbs. (68 kilograms)
times the number of occupants seated in the vehicle up to the
total seating capacity of your
vehicle.
Occupant distribution
means distribution of occu­ pants in a vehicle.
Outer diameter
means the overall diameter of
an inflated new tire.
Tires and wheels 231
Overall width
means the linear distance be­
tween the exteriors of the side­
walls of an inflated tire, includ­ ing elevations due to labeling,
decorations, or protective bands or ribs.
Ply
means a layer of rubber-coated
parallel cords.
Production options weight
means the combined weight of
those installed regular produc­
tion options weighing over 5 lbs. (2 . 3 kg) in excess of those
standard items which they re­ place, not previously consid­
ered in curb weight or accessory
weight, including heavy duty
brakes, ride levelers, roof rack,
heavy duty battery , and special
trim.
Radial ply tire
means a pneumatic tire in
which the ply cords that extend
to the beads are laid at sub­ stantially 90 degrees to the
centerline of the tread.
•
•
'

238 Tires and wheels
else or you bought the vehicle
with different rims/tires or you bought the vehicle as a previ ­
ously owned vehicle.
Remember, your safety and
that of your passengers also de ­
pends on making sure that load
limits are not exceeded. Vehicle
load includes everybody and ev­
erything in and on the vehicle.
These load limits are technical­
ly referred to as the vehicle's
Gross Vehicle Weight Rating ("GVWR"). The Gross Axle
Weight Rating ("GAWR") is the maximum load that can be ap­
plied at each of the vehicle's
two axles . The Gross Vehicle
Weight Rating and the Gross
Axle Weight Rating are listed
on the safety compliance stick­
er label located on the driver's
side B-pillar. The tire pressure
label on your Audi lists the
maximum combined weight of
all of the occupants and lug­
gage or other cargo that the ve­
h icle can carry . For the location
of the tire pressure label
¢fig . 189.
.&_ WARNI NG -
Overloading a vehicle can
cause loss of vehicle control,
a crash or other accident, se­
rious personal injury, and
even death.
-Carrying more weight than
your vehicle was designed to carry will prevent the ve­
hicle from handling properly
and increase the risk of a
loss of vehicle control.
-The brakes on a vehicle that
has been overloaded may not be able to stop the vehi­
cle with in a safe distance .
-Tires on a vehicle that has been overloaded can fail
suddenly causing loss of
control and a crash.
- Always make sure that the
total load being transported
- including the weight of a
trailer hitch and the tongue
weight of a loaded trailer - does not make the vehicle
heavier than the vehicle's
Gross Vehicle Weight Rat­ing.
.&_ WARNI NG
-Incorrect tire pressures
and/or underinflation can
-

244 Tires and whee ls
occupants and luggage or other
cargo that the vehicle can carry .
For the location of the label
¢ page 234, fig . 189 .
A WARNI NG
-~
Overload ing a vehicle can
cause loss of vehicle control,
a crash or other accident, se ­
rious personal injury, and
even death.
- Carrying more weight than
your vehicle was designed to carry will prevent the ve­hicle from handling properly
and increase the risk of the
loss of vehicle control.
- The brakes on a vehicle that
has been overloaded may
not be able to stop the vehi­
cle within a safe distance.
- Tires on a veh icle that has
been overloaded can fail
suddenly, including a blow ­
out and sudden deflation,
causing loss of control and a
crash.
- Always make sure that the
total load be ing transported
- including the weight of a
traile r hitch and the tongue
weight of a loaded traile r -
does not make the vehicle heavier than the vehicle's
Gross Vehicle Weight Rat­
ing.
Determining correct load
limit
Use the example below to cal­
culate the total weigh t of the
passengers and luggage or oth ­
er th ings that you p lan to trans­
port so that you can make sure
that your vehicle w ill not be
overloaded .
Steps for Determining
Correct Load Limit
1. Locate the statement "THE
COMBI NED WEIGH T OF OC­
CUPANTS AND CARGO
SHOULD N EVER EXCE ED XXX
KG OR XXX LBS"on your vehi­
c le's placard (tire inflation
pressure label)
¢ page 234,
fig . 189 .
2. Determine the combined
weight of the driver and pas­
sengers that will be riding in
your vehicle .
3 . Subtract the combined
weight of the driver and pas ­
sengers from
"XXX" k ilo­
grams or
"XXX" pounds