brake AUDI S8 2016 Workshop Manual

-Do not remove the engine cover under any
circumstances. This increases the risk of
burns.
- If work on the fuel system or the electrical
system is necessary:
- Always d isconnect the battery.
- Never smoke or work near heaters or open
flames. Flu ids in the engine compartment
could start a fire.
- Keep an app roved fire ext inguisher imme­
d iate ly availab le.
- To avo id electr ical shock and personal injury
wh ile the eng ine is running or being started,
never touch:
- Ignition cables
- Other components of the high voltage
electronic ignition system.
- If you must perform a check or repa ir with
the engine running:
- First, fully apply the parking brake, move
selector lever to "P" (Park).
- Always use extreme caution to prevent
cloth ing, jewelry, or long hair from get­
ting caught in the radiator fan, V-belts or
other mov ing parts, or from contacting
hot parts. Tie back ha ir before starti ng,
and do not wear clothi ng that will hang or
d roop into t he engine.
- Min imize exposu re to emission and chem i­
cal hazards¢ .&.-
_& WARNING
California Proposition 65 Warn ing:
- E ngine exhaust, some of its constituents,
and certain vehicle components contain or
em it chem ica ls known to the St ate of C ali­
f orn ia to cause cancer and bi rth de fects and
reproductive harm . In addition, certain flu­
ids contained in ve hicles and certain prod­
ucts of component wear contain or emit
Ch eck ing and Filling
chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.
- Battery posts, term inals and related acces­
sories contain lead and lead compounds,
chemicals known to the State of Californ ia
to cause cancer and reproductive harms.
Was h hands afte r handling .
([) Note
When adding flu ids, always make sure that
they are poured into the proper co nta iner or
fille r opening, otherwise serious damage to
vehicle systems w ill occur.
® For the sake of the environment
To detect leaks in time, inspect the veh icle
floor pan from unde rneath regularly . If you
see spots from oil or other veh icle fluids, have
your vehicle inspected by an authorized Audi
dealer.
Closing the engine hood
.,.. Pull the hood down un til the press ure from the
struts is reduced.
.,.. Let the hood
drop down and latch in p lace . Do
not try to push it shut;
it may fail to engage
¢ _& .
_& WARNING
--A hood that is not completely latched co uld
fly up and block your view while driv ing.
- When you close the engine hood, check it to
make sure the safety catch has properly en­
gaged . The hood s hou ld be flush with the
sur rounding vehicle body parts.
- If you notice while driv ing that the hood is
not secured properly, stop at once and close
it.
-
221

(!) Windshield/headlight washer con-
tainer
(O) ................. . .
@ Jump start point(-) with hex head
screw . ..................... .
@ Jump start point(+) under a cover
© Engine oil filler cap ("t!:r.) ...... .
® Brake fluid reservoir((();) ...... .
® Coolant expansion tank (-L) .... .
0 Oil dipstick .................. . 234
233,271
233,271 225
230
227
225
The engine oil filler neck (item@) may be locat­
ed in a different area depending on the version of
the engine.
A WARNING
Before you check anything in the engine com­
partment, always read and heed all WARN­
INGS ¢
&. in Working in the engine compart­
ment on page 220.
Engine oil
Engine oil specifications
The engine oil used must conform to exact speci­
fications.
The service interval display in the instrument
cluster of your vehicle will inform you when it is
time for an oil change. We recommend that you hav e your oil changed by an authorized Audi Serv­
ice Advisor.
I f you have to top off the oil between oil changes,
use the Audi oi l quality standard specified in the
table.
Audi oil quality standard
Gasoline
VW 502 00 or
engine vw 50400
Diesel vw 507 00
engine
Using the proper engine oil is impo rtant for the
functiona lity and service life of the eng ine. Your
engine was factory-filled with a high-quality oil
;:;:: which can usually be used throughout the entire
0
~ year.
,...., Checking and Filling
(D Note
Your Limited New Vehicle Warranty does not
cover damage or malfunctions due to failure
to follow recommended maintenance and use
requirements as set forth in the Audi Owner's
Manual and Warranty
& Maintenance booklet .
- Use only a high quality engine oil that ex-
pressly complies with the Audi oil quality
standard spec ified for your vehicle's eng ine.
Us ing any other oil can cause ser ious eng ine
damage.
- Do not mix any lubricants or other additives
into the eng ine oi l. Do ing so can cause en­
gine damage.
(D Tips
If you need to add oil and there is none availa­
ble that meets the Aud i oil quality standard
your engine requires, you may add a total of no more than 0.5 quart/liter of a high-quality
"synthetic"oi l that meets the following speci­
fications.
- Vehicles with gasoline engine: ACEA A3 or
API SM with a viscosity grade of SAE OW-30,
SAE SW -30 or SAE 5W-40.
- Vehicles with diesel engine: ACEA C3 or
API C F with a viscosity grade of SAE OW-30
or SAE SW-30.
- For more information about engine oil that
has been approved for your vehicle, please
contact either your authorized Audi dealer
or Audi Customer Relations at
1 (800) 822-2834 or visit our web site at
www.audiusa.com or www.audicanada.ca.
Engine oil consumption
The engine in your vehicle depends on an ade­
quate amount of oil to lubricate and cool all of
its moving parts.
In order to provide effective lubrication and cool­
ing of internal engine components, all internal
combust ion engines consume a certain amount
of oil. O il consumption varies from eng ine to en ­
gine and may change significantly over the life of
the engine. Typ ically, engines w ith a specified
break-in period (see ¢
page 197) consume more ""
223

Checking and Filling
Brake fluid
Checking brake fluid level
The brake fluid level can be checked with a quick
glance.
Fig. 202 Eng ine compartment: cove r o n th e brake flu id
r eservoi r
Before you check anything in the engine compart­
ment,
always re ad a nd hee d all W ARNING S
¢ A in Working in the engine compartment on
page 220.
., Read the brake fluid level from the brake fluid
reservoir
<=> fig . 202, ¢page 222. The brake flu ­
id level must be between the "MIN" and "MAX"
mark ings.
The location of the brake fluid reservoir can be seen in the engine compartment illustration
¢ page 222.
The fluid level may drop slightly after some time
due to the automatic adjustment of the brake
pads . This is not cause for alarm .
If the brake fluid level falls
considerably below
the ' 'MIN" mark, the brake warning/indicator
light
1111 (U.S. models)/ . (Canadian models)
will come on¢
page 14 . Do not continue to oper­
ate the vehicle . The complete brake system
should be thoroughly checked by an authorized
Aud i dealer or other q ualified facili ty and the
cause corrected.
If the brake f luid level is too
low, the brake warning/indicator light will i llumi ­
nate. Contact an authorized Audi dealer
immedi­
at ely.
230
Changing brake fluid
Have the brake fluid changed by an experienced
technician .
Brake fluid absorbs moisture from the air. If the
water content in the brake fluid is too high, cor­ rosion in the brake system may result after ape­
riod of time . The boiling po int of the brake fluid
will a lso decrease considerably and decrease
braking performance.
Therefore , the brake fluid must be changed
eve ry
two y ears . Always use new brake fluid which con­
forms to Feder-al Motor Vehicle Standard "FMVSS 116 DO T 4".
The brake fluid reservoir can be difficult to reach ,
therefore, we recommend that you have the brake fluid changed by your author ized
Audi
d ea ler . Your dealer has the correct tools, the
right brake fluid and the know -how to do this for
you.
A WARNING
- Brake fluid is po isonous. It must be stored
only in the closed original container out of
the reach of children!
- Brake fai lure can result from o ld or inappro­
priate brake fluid . Observe these precau­
tions:
- Use only brake fluid that meets SAE speci­ ficat ion
J 1703 and conforms to Federal
Motor Ve hicle Standard 116. Always check
with your authorized Audi dealer to make
sure you are using the correct brake f luid .
The correct type of brake f luid is also indi­
cated on the brake fluid reservoir.
- The brake fluid must be new . Heavy use of
the brakes can cause a vapor lock if the
brake fluid is left in the system too long .
This can seriously affect the efficiency of
the brakes as well as your safety. This
could result in an accident.
(D Note
Brake fluid will damage the paint of your vehi-
cle .
lilJJ,

@ For the sake of the environment
Because of the problem of proper disposal of
brake fluid as we ll as the special toots re­
quired and the necessary expertise, we rec­
ommend that you have the brake fluid
changed by your authorized Audi dealer .
Battery
General information
Under normal operating conditions, the battery
in your Audi does not need any maint enance.
With
high outside temperatures or long daily
drives we recommend tha t you have the electro­
lyte level checked by a service facility. The elec­
trolyte level should also be checked each time
the battery is charged ¢
page 233.
Have the battery checked when you take your ve­
hicle in for serv ice. You are well advised to re­
place a battery that is older than 5 years .
With certain types of airbag deployment, the batte ry is disconnected from the vehicle electri­
cal system for safety reasons¢
& in Repair, care
and disposal of the airbags on page 159 .
Disconnecting the battery terminals
Some vehicle functions (power window regu la­
tors, for example) are lost if the battery te rmi ­
nals are disconnected. These functions have to be
relearned after the battery terminals are con­
nected again. To prevent th is, the battery should
only be disconnected from the vehicle e lectr ica l
system when abso lutely necessary for repairs.
Vehicles not driven for long periods
If you do not drive your vehicle over a period of
several days or weeks, electrical components are
gradually cut back or sw itched off. This reduces
ene rgy consumption and ma inta ins starting ca­
pability over a longer period ¢
page 195. Some
of the convenience functions may not operate,
such as the interior lights or the power seat ad­
justment. The convenience funct ions will be
ava ilable again when you switch on the ignition
and start the engine.
Checking and Filling
Winter operation
During the winter months, battery capacity tends
to decrease as temperatures drop . This is be­
cause more power is also consumed while start­
ing, and the headlights, rear window defogger,
etc., are used more often.
Avo id unnecessary power consumption, particu­
larly in city traffic or when traveling only short
distances . Let your authorized Audi dealer check
the capacity of the vehicle battery before winter
sets in ¢
page 233. A well charged battery will
not only prevent starting problems when the
weather is cold, but will also last longer .
(D Tips
If your vehicle is left standing for several
weeks at extremely low temperatures, the ve­
hicle battery should be removed and stored
where it w ill not freeze . This will prevent it
from be ing damaged and having to be re­
placed.
Working on the battery
Be especially careful when working on or near
the battery.
The battery is located in the luggage compart­
ment under the floor . Before you check anything
in the luggage compartment,
read and heed all
WARNINGS ¢
&-
Always heed the safety warnings, when working
on the vehicle battery or the veh icle electrical
system to prevent injury.
The following WARNINGS are very important
when working on the battery:
Always heed the following WARNING SYM·
BOLS and safety precautions when working on
the battery.
®
Always wear eye protection.
~
Battery acid contains sulfuric acid. Al-
ways wear gloves and eye protection.
231

Wheel s
® Mud and snow capability
"M/5" or "M+S" indicates the tire
has characteristics that make it
suitab le for driving on mud and
snow. ~ indicates a winter tire.
@ Composition of the tire cord
and materials
The number of plies indicates the
number of rubberized fabric lay­
ers in the tire . In general : the
more layers, the more weight a
tire can carry. Tire manufacturers
must also specify the materials
used in the tire. These include
steel, nylon, polyester and other materials.
@ Ma ximum permitted load
This number indicates the maxi­
mum load in kilograms and
pounds that the tire can carry.
@ Uniform tire quality grade
standards for treadwear,
traction and temperature resistance
T readwear, traction and tempera­
ture ranges ~
page 253.
@ Running direction
The arrows indicate the running
direction of unidirectional t ires.
You must always follow the speci-
238
fied running direction
~ page 264 .
(8) Maximum permitted
inflation pressure
This number indicates the maxi­
mum pressure to which a tire can
be inflated under normal operat­
ing condit ions.
Glossary of tire and loading
terminology
Accessory we ight
means the combined weight (in
excess of those standard items
which may be replaced) of auto­ matic transmission, power steer­
ing, power brakes, power win­
dows, power seats, radio, and
heater, to the extent that these
items are available as factory -in ­
stalled equipment (whether in­
stalled or not).
Aspect rat io
means the rat io of the height to
the width of the tire in percent.
Numbers of 55 or lower indicate a
low sidewall for improved steer­
ing response and better overa ll
handling on dry pavement.

Wheels
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight, and
(d) Production options weight
Maximum (permissible )
inflation pressure
means the maximum cold infla­
tion pressure to which a tire may be inflated. Also called "maxi­
mum inflation pressure ."
Normal occupant weight
means 150 lbs . (68 kilograms)
times the number of occupants
seated in the vehicle up to the to­
ta l seating capacity of your vehi­
c le .
Occupant distribution
means distribut ion of occupan ts
in a vehic le .
Outer diameter
means the overall diamete r of an
inflated new tire.
Overall width
means the l inear distance be ­
tween the exter iors of the side­
walls of an infla ted tire , including
elevations due to labeling , deco­
rations, or protective bands or
r ibs.
2 4 0
Ply
means a layer of rubber -coated
pa rallel cords.
Production options weight
means t he comb ined we ight of
those insta lled regular production
options weighing over 5 lbs . (2 .3
kg) in excess of those standard
items which they replace , not pre­
viously considered in curb weight or accessory weight, inc luding
heavy duty brakes, ride levelers,
roof rack, heavy duty battery, and
special trim.
Radial ply tire
means a pneumatic tire in which
the ply co rds that extend to the
beads are laid at subs tantially 90
deg rees to the centerline o f the
tread .
Recommended inflation
pressure
see~ page 239, Cold tire infla­
tion pressure.
Reinforced tire
means a tire designed to operate
at highe r loads and at h igher in­
flat ion pressures than t he corre­
spond ing standa rd tire . R ein ­
forced tires may be identified as .,.

Wheels
use a spare tire* that is the same
circumference as the regular
tires .
A WARNING
-Only use tire/rim combina­
tions and suitable wheel bolts
that have been approved by
Audi. Otherwise, damage to
the vehicle and an accident
could result.
-For technical reasons, it is not
possible to use tires from oth­
er vehicles -in some cases,
you cannot even use tires from the same vehicle model.
-Make sure that the tires you select have enough clearance
to the vehicle. Replacement
tires should not be chosen
simply based on the nominal
size, because tires with a dif­
ferent construction can differ
greatly even if they are the
same size. If there is not
enough clearance, the tires or
the vehicle can be damaged and this can reduce driving
safety and increase the risk of an accident.
-Only use tires that are more than 6 years old when abso-
244
lutely necessary and drive
carefully when doing so.
-Do not use run-flat tires on
your vehicle. Using them when not permitted can lead to ve­
hicle damage or accidents.
-If you install wheel covers on
the vehicle, make sure they al­
low enough air circulation to
cool the brake system. If they
do not, this could increase the
risk of an accident.
Tire wear/damage
Fig. 206 Tire profile: treadwear indica­
tor
Tire wear
Check the tires regularly for wear.
-Inflation pressure that is too low or high can increase tire wear
considerably.
-Driving quickly through curves, rapid acceleration and heavy
braking increase tire wear.
-Have an authorized Audi dealer or authorized repair facility
i.

Wheels
technically referred to as the vehi- sengers in the vehicle or passen-cle's
Gross Vehicle Weight Rat-gers who are heavier than the
ing ("GVWR"). standard weights assumed mean
The "GVWR" includes the weight that less weight can be carried as
of the basic vehicle, all factory in-luggage.
stalled accessories, a full tank of The Gross Vehicle Weight Rating
fuel, oil, coolant and other fluids and the Gross Axle Weight Rating
plus maximum load. The maxi- are listed on the safety compli-
mum load includes the number of ance sticker label located on the
passengers that the vehicle is in- driver's side B-pillar
c::::> page 246,
tended to carry ("seating capaci-fig. 207.
ty") with an assumed weight of
.&_ WARNING
150 lbs . (68 kg) for each passen-
Overloading a vehicle can cause
ger at a designated seating posi-
loss of vehicle control, a crash
tion and the total weight of any
or other accident, serious per-
luggage in the vehicle. If you tow
sonal injury, and even death.
a trailer, the weight of the trailer
-Carrying more weight than
hitch and the tongue weight of
your vehicle was designed to
the loaded trailer must be includ-
carry will prevent the vehicle
ed as part of the vehicle load.
from handling properly and
The
Gross Axle Weight Rating increase the risk of the loss of
("GAWR") is the maximum load vehicle control.
that can be applied at each of the -The brakes on a vehicle that
vehicle's two axles. has been overloaded may not
The fact that there is an upper be able to stop
the vehicle
limit to your vehicle's Gross Vehi- within a safe distance.
cle Weight Rating means that the -Tires
on a vehicle that has
total weight of whatever is being been overloaded can fail sud-
carried in the vehicle (including denly, including a blowout and
.... the weight of a trailer hitch and sudden deflation, causing loss
N the tongue weight of the loaded of control and a crash. ci ... :c ": trailer) is limited. The more pas-....
'° "? ....
'° ....
249

Replacing wheels
Before changing a wheel
Observe the following precautions for your own
and your passenger's safety when changing a
wheel.
.,. After you experience a tire failure, pull the car
well away from moving traffic and try to reach
level ground before you stop¢.,&. .
.. All passengers should
leave the car and move
to a safe location (for instance, beh ind the
guardrail) ¢.,&. .
.,. Engage the
parking brake to prevent your vehi­
cle from rolling unintentionally ¢.,&. .
.. Move
selector lever to position P ¢ .,&. .
1> lfyou are towing a trailer, unhitch the trailer
from your vehicle.
.,. Take the
jack and the spare tire out of the lug­
gage compartment,
¢page 257.
..&, WARNING
You or your passengers could be injured wh ile
changing a wheel if you do not follow these
safety precautions:
- If you have a flat tire, move a safe distance
off the road. Turn off the engine, turn the
emergency flashers on and use other warn­
ing devices to alert other motorists.
- Make sure that passengers wa it in a safe
place away from the vehicle and well away
from the road and traffic.
- T o help prevent the vehicle from moving
sudden ly and possibly slipping off the jack,
always fully set the parking brake and block
the wheel diagonally opposite the wheel be­
ing changed. When one front wheel is lifted
off the ground, plac ing the Automatic
Transmission in "P" (Park) will
not prevent
the vehicle from moving.
- Before you change a wheel, be sure the
ground is level and firm . If necessary, use a
sturdy board under the jack .
- Always store the vehicle tool k it, the jack
and the replaced tire in the luggage com­
partment ¢
page 135.
Emergency assistance
{!) Tips
Before changing the wheel, you must activate
the jacking mode, so that the automat ic con­
tro ls for the Adaptive Air Suspension do not
make it more difficult to lift the vehicle with
the jack ¢
page 261 .
Changing a wheel
When you change a wheel , follow the sequence
described below step-by-s tep and in exactly tha t
order .
l. Activate the vehicle jack mode ¢ page 261 .
2. Remove the decorative wheel cover*. For
more details see also¢
page 260, Decora ­
tive wheel covers
or¢ page 260, Wheels
with wheel bolt caps .
3. Loosen the wheel bolts¢ page 260.
4. Locate the proper mounting point for the
jack and align the jack below that point
¢ page 261 or¢ page 262.
5. Raise the car with the jack¢ page 261 or
¢page 262.
6. Remove the wheel with the flat tire and then
install
the spare ¢ page 263.
7. Tighten all wheel bolts lightly .
8.
Lower the vehicle with the jack .
9. Use the wheel bolt wrench and
firmly tighten
all wheel bolts<=>
page 260.
10. Replace the decorative wheel cover*.
11. Deactivate the vehicle jack mode in the MMI :
I CAR! function button > Car systems contro l
button
> Servicing & checks > Air susp.: jack
mode > Off.
The vehicle jack mode switches off automatically
at speeds above 10 km/h .
..&, WARNING
Always read and follow all WARNINGS and in­
formation
¢ .&. in AB: Raising the vehicle on
page 262
and ¢ page 264.
259

Emerg ency assis ta nce
Position the vehicle jack only under the designat­
ed lifting po ints on the sill
¢fig. 219. There is ex­
actly
one locat ion for each wheel. The jack must
not be positioned at any other location
c> &<=>0.
An uns table su rf a ce under the jack can cause the
vehicle to slip off the jack. Always provide a firm
base for the jack on the ground . If necessary
place a sturdy board or similar support under the
jack. On
hard, slippery su rfaces (such as tiles)
use a rubber mat or similar to prevent the jack
from slipping
c> ,&..
A WARNING
-
-Yo u or your passengers could be injured
wh ile chang ing a wheel if you do not follow
these safety precaut ions:
- Position the vehicle jack only at the desig­
nated lifting points and align the jack.
Otherw ise, the vehicle jack cou ld slip and
cause an injury if it does not have suffi­
cient hold on the vehicle.
- A soft or unstable s urface under the jack
may cause the vehicle to slip off the jack.
Always p rovide a firm base for the jack on
the ground. If necessary, use a sturdy
board under the jack.
- On hard, s lippery surface (such as tiles)
use a rubber mat or similar to prevent the
jack from slippi ng.
- T o help prevent injury to yo urself and yo ur
passenge rs:
- Do not raise the vehicle unti l you are sure
the jack is securely engaged .
- Passengers must not remain in the vehicle
when it is jacked up.
- Make sure that passengers wait in a safe
place away from the vehicle and well away
from the road and traffic.
- Make sure jack position is correct, adjust
as necessary and then continue to raise
the jack.
- Changes in temperature or load can affect
the height of the vehicle.
(D Note
Do not lift the vehicle by the sill . Position the
vehicle jack only at the designated lifting
262
points on the sill. Otherwise, your vehicle wi ll
be damaged .
(1) Tips
The vehicle jac k mode sw itches off automa ti­
cally at speeds above 10 km/h.
58: Raising the vehicle
The vehicle must be li~ed with the jack first be ­
fore the wheel can be removed .
Fig. 221 Sill panels : ma rkings
F ig. 222 Sill : pos ition ing the veh icle jack
.. Activate the vehicle jack mode in the MMI :
!CARI function button > Car s yst ems control
button
> Ser vicin g & che cks > A ir su sp .: jack
mode > On .
.. Engage the parking brake to prevent your vehi­
cle from rolling uni ntentiona lly .
.. Move the
select or lever t o positi on P.
.. Find the marking (imprint) on the sill that is
nearest the wheel that will be changed
<=>fig. 221 . Behind the marking, there is a lift­
ing point
on the sill for the vehicle jack.
.. Turn the
vehicl e jack located under the lifting
point on the sill to raise the jack until its arm
@ Ill>