wheel AUDI TT 1999 8N / 1.G AEB ATW Engines Lubrication System Components Workshop Manual

17-4


19 -
Bolt
45 Nm (33 ft lb)
20 -
Oil drain plug 50 Nm (37 ft lb)
21 -
Sealing washer Always replace
22 -
Oil pan Removing and installing Page 17
-9
Clean contact surface before installingWhen installing oil pan on removed engine,
note that oil pan is aligned with metal plate
on flywheel side (i.e. oil pan projects out
over engine block 0.8 mm 0.031 in.) Before installing oil pan, spread thin coat of
sealant AMV 174 004 01 on sealing
surface between oil seal carrier and engine
block
23 -
Bolt 10 Nm (7 ft lb)Use 3249 hex ball socket to remove and
install two rear bolts on transmission Tighten diagonally in sequence
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17-15


Note:
Only loosen or lower subframe at front to avoid changing wheel
alignment. - First remove front bolts -2- and -3- from subframe, then remove bolt -1-
.

- Using VAG1202A engine hoist slowly lower subframe.
- Pull out VAG1202A engine hoist and swing stabilizer down.
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17-17

All models

Note: - Loosen rear bolt -2- for right transmission mount several turns.
Remove front bolt -1- for right transmission mount.
- Remove oil return line for turbocharger at oil pan.
- Unbolt oil pan.

For vehicles with manual transmission: both rear bolts on oil pan can
be reached through opening on flywheel (arrow). Turn flywheel as
needed. Use 3249 hex ball socket to remove rear oil pan bolts.
- Remove oil pan (if necessary tap lightly using rubber hammer to
remove).
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17-18

Installing
Installation is the reverse of removal, noting the
following:

Note:

Replace gaskets and O-rings.
When installing oil pan on removed engine,
note that oil pan is aligned with metal plate on
flywheel side (i.e. oil pan projects out over
engine block 0.8 mm, or 0.0315 in.).

- Clean sealing surfaces before installing oil
pan.

- Lightly spread AMV 174 004 01 sealant on front
and rear contact surfaces of oil seal carrier.

- Tighten bolts between oil pan and engine block
in 2 stages and diagonal sequence.

- Install oil pan and tighten all bolts between oil
pan and engine block to 5 Nm (44 in. lb) (stage
1).

- Tighten bolts between oil pan and
transmission.
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17-19

- Install subframe Repair Manual, Suspension,
Wheels, Steering,Repair Group 40.
- Place torque support on rubber buffer for torque
support and tighten bolts to 25 Nm (18 ft lb).

- Install ribbed belt Page 13
-15
.

Note:
When installing ribbed belt, check for correct
seating on belt pulley.

- Add engine oil and check oil level.

CAUTION!

Do not overfill with oil past the MAX mark on
the oil dipstick. Damage to the Three Way
Catalytic Converter (TWC) could result.
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