sensor AUDI TT 2000 8N / 1.G ATW Engine Motronic Fuel Injection Syst
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: TT, Model: AUDI TT 2000 8N / 1.GPages: 81, PDF Size: 1.03 MB
Page 6 of 81

24-5
Component locations, overview
Note:
Component location without illustration:
----
- Leak Detection Pump (LDP) -V144-
Behind rear left wheelhousing liner
1 -
Evaporative Emission (EVAP) canister
purge regulator valve -N80- Checking Page 24
-107
2 -
Heated Oxygen Sensor (HO2S) -G39-
before catalytic converter, 55 Nm
Continuous oxygen sensorCheck Oxygen Sensor (O2S) and oxygen
sensor control before Three Way Catalytic
Converter (TWC) Page 24
-71
Check aging of oxygen sensor before
catalytic converter Page 24
-83
Check oxygen sensor heater for Oxygen
Sensor (O2S) before Three Way Catalytic
Converter (TWC) Page 24
-99
Removing and installing Page 24
-105
Pa
ge 6 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 7 of 81

24-6
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
3 -
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) -G130-, 55 Nm Check Oxygen Sensor (O2S) and oxygen
sensor control behind Three Way Catalytic
Converter (TWC) Page 24
-87
Check oxygen sensor heater for Oxygen
Sensor (O2S) behind Three Way Catalytic
Converter (TWC) Page 24
-99
Removing and installing Page 24
-105
4 -
Combination valve for secondary air
injection (AIR)
Checking, removing and installing:
5 -
Engine Coolant Temperature (ECT) sensor
-G62-
Checking Page 28
-30
Pa
ge 7 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 8 of 81

24-7
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
6 -
Fuel pressure regulator Checking Page 24
-33
7 -
Engine Speed (RPM) sensor -G28-
Checking Page 28
-26
8 -
Secondary Air Injection (AIR) solenoid
valve-N112-
Installation position Page 24
-14
, Fig.
4
Checking:Green harness connector
9 -
Bracket for harness connectors Component location Page 24
-13
, Fig.
1
Accessible with coolant expansion tank
unbolted and swung to the side.
Pa
ge 8 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 9 of 81

24-8
10 -
Instrument cluster
With exhaust Malfunction Indicator Lamp
(MIL). Notes for Malfunction Indicator Lamp
(MIL) Page 01
-3
with fault light for power accelerator
activation -K132- (EPC warning lamp).
Significance of EPC warning lamp Page 24
-115
11 -
Throttle Position (TP) sensor -G79- and
sender 2 for accelerator pedal position -
G185-
Component location Page 24
-15
, Fig.
5
Checking Page 24
-133
Adapt kick down function Page 24
-139
12 -
Brake light switch -F- and brake pedal
switch -F47-
Component location Page 24
-14
, Fig.
3
Pa
ge 9 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 10 of 81

24-9
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
13 -
E-box, plenum chamber Installation locations Page 24
-15
, Fig.
6
Installation location for motronic Engine
Control Module (ECM) -J220- with
integrated Barometric pressure (BARO)
sensor -F96- Check voltage supply of Engine Control
Module (ECM) Page 28
-36
Procedure to follow after open circuit in
voltage supply Page 24
-22
Replacing Engine Control Module (ECM)
Page 24
-23
Installation location of Secondary Air
Injection (AIR) pump relay -J299- Check Secondary Air Injection (AIR) pump
relay -J299-:
Pa
ge 10 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 11 of 81

24-10
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking
Installation location of motronic Engine Control
Module (ECM) power supply relay -J271-
Check motronic Engine Control Module (ECM)
power supply relay -J271- Page 28
-13
Installation location of fuse S130 for Secondary
Air Injection (AIR) pump
14 -
Clutch vacuum vent valve switch -F36-
Component location Page 24
-14
, Fig.
3
15 -
Charge air pressure sensor -G31-
Installation position Page 24
-16
, Fig.
7
Checking:
Pa
ge 11 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 12 of 81

24-11
16 -
Throttle valve control module -J338-
With throttle drive (power accelerator
actuation) -G186-, angle sensor -1- for
throttle drive (power accelerator actuation)
-G187-, and angle sensor -2- for throttle
drive (power accelerator actuation) -G188- Checking Page 24
-120
17 -
Intake Air Temperature (IAT) sensor -G42-
Checking Page 28
-21
18 -
Recirculating valve for turbocharger-
N249-
Installation position Page 24
-14
, Fig.
4
Blue harness connector
19 -
Knock Sensor (KS) 1 -G61-
20 -
Knock Sensor (KS) 2 -G66-
21 -
Camshaft Position (CMP) sensor 2 -G40- Checking Page 28
-45
Pa
ge 12 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 13 of 81

24-12
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 21, Charge air system with turbocharger, checking
Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Engine
Mechanical, Engine Code(s): AEB, ATW, Repair Group 26; Secondary Air Injection (AIR) system, checking
22 -
Fuel injectors -N30- through -N33- Checking Page 24
-38
Removing and installing Page 24
-46
23 -
Ignition coils -N-, -N128-, -N158-, -N163-
Checking Page 28
-4
24 -
Wastegate bypass regulator valve -N75-
Checking:
25 -
Mass Air Flow (MAF) sensor -G70-
Checking Page 24
-60
26 -
Secondary Air Injection (AIR) pump
motor-V101-
Checking:
Pa
ge 13 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 14 of 81

24-13
The following harness connectors are located below the coolant
expansion tank: Fig. 1 Installation location, harness connectors
1 - 4-pin harness connector, brown
for Oxygen Sensor (O2S) behind Three Way Catalytic Converter
(TWC) -G130- and Oxygen Sensor (O2S) Heater 1 -Z29- (bank 1
sensor 2)
2 - 6-pin harness connector, black
for Heated Oxygen Sensor (HO2S) -G39- before catalytic converter
and Oxygen Sensor (O2S) Heater -Z19- (bank 1 sensor 1)
3 - 3-pin harness connector, gray
for Engine Speed (RPM) sensor -G28-
4 - 3-pin harness connector, blue
for Knock Sensor (KS) 2 -G66-
5 - 3-pin harness connector, green
for Knock Sensor (KS) 1 -G61-
Fuel Pump (FP) Relay -J17- is located at position 4 of central electrics in
driver's footwell, left. Fig. 2 Component locations Fuel Pump (FP) Relay -J17-
Pa
ge 14 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1
Page 16 of 81

24-15
Fig. 5 Installation position, Throttle Position (TP) sensor -G79-
and sender 2 for accelerator pedal position -G185-
Fig. 6 Installation positions in E-box, plenum chamber
1 - Engine Control Module (ECM)
2 - Secondary Air Injection (AIR) pump relay -J299-
3 - Motronic Engine Control Module (ECM) power supply relay -J271-
4 - Installation location of fuse S130 for Secondary Air Injection (AIR)
pump
Pa
ge 16 of 81 Motronic fuel in
jection s
ystem, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1