wheel AUDI TT ROADSTER 2008 Repair Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2008, Model line: TT ROADSTER, Model: AUDI TT ROADSTER 2008Pages: 316, PDF Size: 70.1 MB
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•
Handling characteristi cs change wh en dri ving with
low air pressure or with flat tires even with special run
flat tires
A low pressure or flat front tire affects vehicle hand lin g charac te ri s
t ics by pulling the vehic le slightly to the side where the tire is
mounted and reduces brak ing performance .
A low pressure or flat
rear tire also affec ts driving c haracteristics by
pul ling to the side where th e tire is mounted and also reduces
b raki ng per for mance . T he ef fec t o n ve hic le han dlin g is most n otice
able when driving around curves .
& WARNING
Changed vehicle handling characteristics when driv ing in the run
flat mode can cause lo ss of vehicle control , a crash and serious
personal injury .
• Driving on special run-flat tires in the run -flat mode will change
vehicle handling characterist ics during braki ng , when cornering
and under heavy acceleration .
• Never drive faster than the max imum rated speed of 50 mph
(80 km /h) when driving in the run -flat mode .
• Always adjust vehicle speed to traffic , road and weather condi
tions and drive slower than the maximum rated speed if nece ssary
weather and road conditions are taken into ac count .
• Always obey speed limits and other traffic laws .
0 Note
We always recommend driv ing with even more care when using
these special tires in the run -flat mode. A lways avoid sudden
m aneuvers. •
Applies to vehic les: with Run-f lat tires
Replacing run -flat tires and rims
Y our vehicle was especi ally des igned to use special run
fl at t ires.
You may use and c ombi ne o nly approved run -flat t ires a nd specia l
matching rims that have been designed for run -flat tires. Mounting
special run -fla t tires o n stan dard wheels w ill not work and wi ll not
provide the advantages fo the run -falt feature. Never us e special
run-flat tir es o n standard whee l rims.
After driving with a tire in the run -f lat mode, always have the vehicle
and affected tire(s) and rim(s) inspected by an a uthorized Audi
dea ler. T ires tha t have been driven i n the run -fla t mode mus t be
replaced.
& WARNING
Use of damaged run-flat tires and rims c an cause vehicle damage
that can lead to loss of vehicle control , a crash and serious
personal injury.
• Always have the vehi cle and affected tire (sl and rim(s )
inspe cted by an authorized Audi dealer after driving a tire in the
run -flat mode .
• Tires that have been driven in the run -flat mode must be
repla ced .•
Vehicle care
I t •
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What do I do now?
Trunk escape handle
In case of an emergency, the rear lid can be opened from
the inside using the trunk escape handle.
F ig . 165 Lug gag e
co mp artm ent: T runk
escape handl e
- To open the trunk lid pull the hand le down as indicated
by t h e -arrow -~ fig. 165.
The trunk escape handle inside the storage compartment is made
of fluorescent materia l to glow in the dark.
& WARNING
The tr un k es cap e handl e is to b e use d onl y in an em ergen cy. •
Vehicle tool kit
The tools are st ored underneath the floor panel in the
luggage c ompartment.
Fi g. 16 6 Lugga ge
co mpa rtm ent : ve hic le
t o ol kit
- Sw ing the luggage compartment floo r upwards .
- Remove the ve hicle tool kit .
The onboard tool ki t includes:
• Hook for removing wheel covers *
• Plastic clip to remove wheel bolt covers*
• Wheel bolt wrench
• Alignment pin for changing wheels
• Screwdriver wi th reversible blade
• Replacement bit (r eve rsible Torx bit for changing lamps)
• Open ended wrench 10 x 13
• Towing eye
Note: some of the on board items listed above are prov ided on
certain models only or a re optional extras.
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& WARNING
• Using a bumper jac k to raise the vehicle will damage the
bumper system . The jack may slip , causing injury .
• Never support your veh icle on cinder blocks , bri cks or other
obje cts. The se may not be able to support the load and could
c ause injury when they fail.
• Never start or run the engine while the vehicle is supported by
the jack .
• If you mu st work under the vehicle, always use safety stands
specifically des igned for this purpose .
• Never use the he xagonal socket in the handle of the screw
driver to loo sen or tighten the wheel bolts . •
Tire repair
App lies to vehicles: with Tire Mob ility System
General and safety pointers
Tire repair is in tended only for te m porary, shor t- te rm use.
®
Fig . 16 7 Tire damage
for which the Tire Mobility Sy stem is not
suited
Your vehicle is equipped with a tire repai r kit, the Tire Mobil ity
System (TMS) *. I
n the event of a tire fai lure, the TMS is in the luggage compartment
u nde r th e floo r. It cons ists of the tir e sealan t and an el ectric a ir
pump .
U sing TMS, tire damage caused by foreign bodies up to about
0 .16 inch (4 mm ) in diam eter can be seale d relia bly.
T he foreign object can stay in the tire .
The tire sealant must not be used:
• for cuts or punctures in the tire which are large r than
0.16 inch (4 mm)~ fig . 167
G)
• for damage to the rim 0
• if you have been driving with very low tire pressures or tires w ith
n o air G)
Using the TMS is described in the section~ page
264, "Preliminary
steps" .
TMS can be used a t te m peratures down to -4 °F ( -20 °C).
& WARNING
Take the following precautions after repairing the tire :
• Do not drive faster than 50 mph (80 km /hi!
• Avoid full -throttle acceleration , heavy braking and fast
cornering .
• The vehicle's road behavior can be affe cted .
• Tires sealed with TMS are intended only for temporary , short
term use .
• After using the tire sealant the tire pressure monitoring system
m ay no longer work properly . Drive carefully to the next profes
s ional repair facility.
• TMS must NOT be used ,
- for cuts or punctures in the tire whi ch are larger than
0 .16 inch (4 mm )
- for damage to the rim
Vehicle care Do-it-yourself service irechnical data
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- If tire pressure is less than 1.3 bar, the tire is too severely
damaged. Do not continue to drive. Seek professional
assistance.
& WARNING
If tire pressure is less than 1.3 bar after driving for 10 minutes, the
tire is too severely damaged. Do not continue to drive. Seek profes
sional assistance.
[ i] Tips
After a tire repair, have the sealant bottle replaced at a dealership.
This restores full functionality to the Tire Mobility System. •
What should I be aware of when
changing a tire?
General information
The following sections will provide you with important information
on how to change a tire using the vehicle tool kit .
However , we recommend that you have a qualified service center
change the tire and perform all work associated with changing it.•
Ap plies 10 vehicles: with decora tive wheel covers
Decorative wheel covers
The decorative wheel covers must be removed first to
access the wheel bolts.
Removing
Fig. 171 Wheel
change : removing the
wheel cover
- Insert the hook provided with the on board tool kit into
the hole on the center hub piece.
- Pull off the
decorative wheel cover=> fig. 171. •
Vehicle care Do-it-yourself service Technical data
Page 270 of 316

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App lies to veh ic les : w it h cap-cove red whee l bo lts
Wheels vvith cap -covered wheel bolts
The caps must be removed first from the wheel bolts
before the bolts can be unscrewed .
Remo ving
Fig . 172 W hee l
c h an ge: remo vin g t he
wh eel b olt caps
- Push the plasti c clip provided with t he on board tool kit
down over the wheel bo lt cap until it engages.
- Pull on the properly engaged plas tic c lip to ex tract the
cap
=> fig. 172 .
Refi tt ing
- Place the caps over the wheel bolts and push them back
1n.
The caps are there to prot ect and keep th e wheel bolts cl ean .•
Loosening and tightening the wheel bolts
The wheel bolts must be loosened before raising the
vehicle .
Lo os enin g
Fig. 173 Wheel
c h an ge : loose nin g the
wheel bol ts
- Fit the wheel b olt wr ench over the wheel bolt and push it
down as far as it wi ll go .
- Close your grip around the
end of the wrench hand le for
maximum torque and turn the wheel bolts counter-c lock
wis e about
one single turn in the direct ion of arrow
=> f ig . 173 .
Tight ening
Fit the wheel b olt wr ench ove r the wheel bolt and pus h it
down as far as it wi ll go.
- Close your gri p around the
end of the wrench hand le for
ma ximum torque and turn eac h wheel bolt clockwi se
until it sits tight . _..
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& WARNING
• Using force without control to speed the wheel change up can
cause the vehicle to slip off the jack and cause serious personal
injuries.
• Do not loosen the wheel bolts more than one turn before you
raise the vehicle with the jack . - Risk of injury!
[ i] Tips
• Never try and use the hexagonal socket in the handle of the
screwdriver to loosen or tighten the wheel bolts.
• If a wheel bolt sits very tight, you may find it easier to loosen by
carefully pushing down on the end of the wheel bolt wrench with
one foot only . As you do, hold on to the car to keep yourself stable
and take care not to slip. •
Rais ing the vehicle
The vehicle must be lifted with the jack first before the
wheel can be removed.
-
Fig. 174 Wheel
change: mounting
points for the lifting
jack Fig
. 175 Close-up:
proper positioning of
lifting jack
-Find the mounting point on the rocker panel which is
closest to the flat tire ~ fig. 174 -arrows-.
- Crank the jack up until it can be positioned under the lift
point on the vehicle.
- Align the jack so the claw~ fig. 175@ grips the
mounting point on the rocker panel and the flexible base
plate @ is flat on the ground.
- Continue to crank the jack until the wheel is lifted just
clear of the ground.
Recesses at the front and rear of the underbody rib mark the proper
mounting locations for the jack=> fig. 174 . There is
only one desig
nated jack mounting point for each wheel.
Do not apply the jack
anywhere else=>&.
The jack should be positioned approximately 6 in. (15 cm) behind
the front wheel or 10 in. (25 cm) in front of the rear wheel.
An
unstable surface under the jack can cause the vehicle to slip off
the jack. Always provide a firm base for the jack on the ground. If
necessary place a sturdy board or similar support under the jack. On
hard, slippery surfaces (such as tiles) use a rubber mat or similar to
prevent the jack from slipping=> &. .,
Vehicle care Do-it-yourself service irechnical data
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& WARNING
• You or your passengers could be injured while changing a
wheel if you do not follow safety precautions:
-Mounting the jack under the vehicle at any other place than
indicated above may damage the vehicle or may result in
personal injuries.
- A soft or unstable surface under the jack may cause the
vehicle to slip off the jack. Always provide a firm base for the
jack on the ground.
If necessary, use a sturdy board under the
jack.
- On hard, slippery surface (such as tiles) use a rubber mat or
similar to prevent the jack from slipping.
• To help prevent injury to yourself and your passengers: -Do not raise the vehicle until you are sure the jack is securely
engaged.
- Passengers must not remain in the vehicle when it is jacked
up.
- Make sure that passengers wait in a safe place away from
the vehicle and well away from the roadway and traffic.
- Make sure jack position is correct, adjust as necessary and
then continue to raise the jack.
0 Note
A floor jack or the pads on the hoist arms must not be positioned at
the points shown~
page 269, fig . 174 -arrows -. •
Taking the wheel off
Follow these instructions step-by-step for changing the
wheel.
Fig . 176 Wheel
change : using the
screwdriver handle
(with the blade
removed) to turn the
bolts
Fig. 177 Wheel
change : alignment pin
inside the top hole
After you have loosened all wheel bolts and raised the
vehicle off the ground, perform the following steps to
remove and replace the wheel:
Removing the wheel Use the hexagonal socket in the screwdriver handle to
completely turn out the topmost wheel bolt and set it
as ide on a
clean surface => fig. 176. ~
Page 273 of 316

What do I do now? -
----------------
•
-Screw the threaded end of the alignment pin from the
tool kit hand-tight into the now vacant bolt hole
=:> page 270, fig. 177.
- Then completely unscrew the other wheel bolts as
described above.
- Take off the wheel leaving the alignment pin in the bolt
hole.
Putting on the wheel
- Lift the spare wheel and carefully slide it over the align
ment pin to guide it in place.
- Use the hexagonal socket in the screwdriver handle to
screw in and tighten all wheel bolts slightly.
- Unscrew the alignment pin and insert and tighten the
remaining wheel bolt slightly like the rest.
- Turn the jack handle counter -clockwise to lower the
vehicle until the jack is fully released.
- Use the wheel bolt wrench to tighten all wheel bolts
firmly =:> page 268. Tighten them crosswise, from one
bolt to the (approximately) opposite one, to keep the
wheel centered.
[ i J Tips
Never use the hexagonal socket in the handle of the screwdriver to
loosen or tighten the wheel bolts.
• Pull the reversible blade from the screwdriver before you use the
hexagonal socket in the handle to turn the wheel bolts.
• When mounting tires with
unidirectional tread design make sure
the tread pattern is pointed the right way~
page 272.
• The wheel bolts should be clean and easy to turn. Check for dirt
and corrosion on the mating surfaces of both the wheel and the
hub . Remove all dirt from these surfaces before remounting the
wheel. •
Notes on wheel change
Please read the information~ page 249, "New tires and replacing
tires and wheels", if you are going to use a spare tire which is
different from the tires on your vehicle.
After you change a tire:
• Check the tire pressure on the spare immediately after
mounting.
• Have the wheel bolt tightening torque checked with a torque
wrench as soon as possible by your authorized Audi dealer or a qualified service station .
• With steel and alloy wheel rims, the wheel bolts are correctly
tightened at a torque of 90 ft lb (120 Nml.
• If you notice while changing a tire that the wheel bolts are
corroded and difficult to turn, then they should be replaced before
you check the tightening torque.
• Replace the flat tire with a new one and have it installed on your
vehicle as soon as possible. Remount the wheel cover.
Until then, drive with extra care and at reduced speeds.
& WARNING
• If you are going to equip your vehicle with tires or rims which
differ from those which were factory installed, then be sure to read
the information
~ page 249, "New tires and replacing tires and
wheels".
• Always store the tools securely in luggage compartment.
Otherwise, in an accident or sudden maneuver they could fly
forward, causing injury to passengers in the vehicle.
Do-it-yourself service
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workshop personne l in order to assure proper performance, reli
abil ity and sa fe ty of the vehicle a nd i ts many sys te m s.
I mproper maintenance, adjustments and repairs can impair the
operation and reliabil ity of your vehicle and even void your vehicle
war ra nty. T here fore, proof o f serv ic ing in accorda nce with the main
tenance schedule may be a condition for uphold ing a possible
war ra nty claim made withi n th e warranty per iod .
Above all, operat ional safety can be adverse ly affected, creating
unnece ssary risks fo r you and you r passengers .
If in doubt about a ny servici ng, have it do ne by your authorized Aud i
dea ler or any other properly equipped and qua lified workshop. We
str ongly u rge you to give your auth orized Audi dealer the oppo rtu
nity to perform al l scheduled maintenance and necessary repairs.
You r deale r has the facil ities, origi nal par ts and trained special is ts
to keep your vehic le running proper ly.
Performing limited maintenance yourself
T he fo llow ing pages describe a limited numbe r of procedures which
can be perfo rme d on you r vehicle wi th ordi nary too ls, should the
need arise and trained personne l be unavailab le. Before performing
any of these proced ures, always thor oug hly read a ll of th e appli
cable text and carefu lly fo llow the instructions given. Always rigor
ously observe the
WARNINGS provided .
Before you check anything in the engine compartment , alway s read
and heed all WARNINGS:::>
& and:::> & in "Wo rking in the engine
compartment" on
page 220.
& WARNING
• Ser ious persona l injury may occur as a result of improperly
performed maintenance , adjustments or repairs.
• Always be e xtremely careful when working on the vehicle .
Always follow commonly accepted safety practices and general
c ommon sense . Never ri sk per sonal injury .
Controls and equip ment Safety first Vehicle operation
& W
ARNING (continued )
• Do not attempt any of the maintenance , checks or repairs
described on the following pages if you are not fully familiar with
these or other pro cedures with respect to the vehicle , or are uncer
tain how to proceed.
• Do not do any work without the proper tools and equipment.
Have the necessary work done by your autho rized Audi dealer or
another properly equipped and qualified workshop .
• The engine compartment of any motor vehicle is a potentially
hazardous area . Never reach into the area around or touch the
radiator fan . It i s temperature controlled and can switch on
suddenly -even when the engine is off and the ignition key has
been removed . The radiator fan switche s on automatically when
the coolant reaches a certain tempe rature and will continue to run
until the coolant temperature drops .
• Always remove the ignition key before anyone gets under the
vehicle.
• Always support your vehicle with safety stands if it is neces
sary to work underneath the vehicle. The jack supplied with the
vehicle is not adequate for this purpose and could collapse
causing serious personal injury .
• If you must work underneath the vehicle with the wheels on
the ground, always make sure the vehicle is on level ground , that
the wheels are always securely blocked and that the engine
cannot be started .
• Always make sure the transmission selector lever (automatic
transmission) is in "P" (Park position ) (automatic transmission ) or
Neutral (manual tr ansm ission) and the hand brake is firmly
applied.
levels. This is detrimenta l to the environment and increases fuel
co nsu mp tion.
Vehicle care Do-it-yourself service Tec hn ica l da ta
Page 302 of 316

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A
A/C operation
Climate control
ABS 102
See Anti -Lock Brake System . . . . . . . . 189
Accessories . . . . . . . . . . . . . . . . . . . . . . . . 296
Acoustic park assist rear .. .... .. ... ... ....... .... .. .
Acoustic parking system
Adaptive Light 109
109
defective . . . . . . . . . . . . . . . . . . . . . . . . 36
Adaptive light . . . . . . . . . . . . . . . . . . . . . . . 72
Adding Engine coolant ... .... ........... 228
Engine oil ....................... 225
Windshield washer fluid . . . . . . . . . . 236
Additiona l accessories .. ...... ...... . 296
Additives Engine oi l ....................... 225
Adjustable steering column .......... 105
Adjusting front seats ... .. .... .... .... 87
Adjusting steering column ...... .. ... 105
Adjusting the seats ...... .... ........ 89
Advanced Airbag System Children ........................ 169
Components .. .................. 153
Front airbags ......... .... ...... . 151
How the components work together 154
Monitoring . . . . . . . . . . . . . . . . . . . . . . 157
Weight -sensing mat .. .. .. .... .... 169 Air distribution
Climate control
Air recirculation mode Climate control ...... .... ... .. .. .
Air vents Climate control
Airbag 101
102
102
Warning/indicator lights ..... ...... 19
Airbag system . . . . . . . . . . . . . . . . . . 146, 165
Care ... ........... .... .... ...... 160
Child restraints ............ .... .. 170
Components (front airbags) .. ... ... 153
Danger of fitting a child safety seat on the front passenger seat . . . . . . . . . . . . 147
Disposal . . . . . . . . . . . . . . . . . . . . . . . . 160
Front airbags ................. ... 150
How do the front aiirbags work? . . . . 155
How many airbags does my vehicle have?
153
Important safety instructions on the knee airbag system .......... ....... . 163
Important things to know ......... 146
Indicator light .. ..... ....... ..... 157
Knee a irbags .. ...... ......... ... 161
Monitoring . . . . . . . . . . . . . . . . . . . . . . 157
PASSENGER AIR BAG OFF light ... .. 157 Alternator
See Generator . . . . . . . . . . . . . . . . . . . . 19
Anti -freeze
See Engine coolant system ...... .. 227
Anti-glare inside day-night mirror ...... 82
Anti-Lock Brake System .............. 189
Anti -lo ck brake system
Warning/indicator lights . ...... .... . 20
Anti-Slip Regulation System (ASR) How the system works . . . . . . . . . . . . 186
Anti-theft systems Anti-Theft Alarm System ........... 56
Electronic immobilizer ............. 49
Ashtray .............. ........... .... 94
ASR How the Anti-Slip Regu lation System
works ......................... 186
Asterisk What does it mean when something is
marked with an asterisk? ... .... .... 6
Audi magnetic ride .... .... ..... .. 17, 112
Description .... .... .... ...... .... 112
Indicator light .... .... ............ 17
Audi Service Repair Manuals and Literature .
294
Repairs .. .... ....... ...... .... .. 160 Auto Safety Hotline . .... .... .... ..... 136
Side airbags . ........ ....... ..... 164 Auto-Check Contro l ................... 29
When must the system be inspected? . . . Automatic transmission ............ 31
157 Auto-Check -Control
All Wheel Drive . . . . . . . . . . . . . . . . . . . . . 191
Alloy wheels . . . . . . . . . . . . . . . . . . . . . . . 207 Manual
transmission
Automatic belt retractor 31
141
air conditioning All-wheel drive Automatic car wash
Temperature .. ............ ... ... 100 Winter tires ..................... 254 See Washing .................. .. 201