flat tire BMW 3 SERIES 1989 E30 Workshop Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1989, Model line: 3 SERIES, Model: BMW 3 SERIES 1989 E30Pages: 228, PDF Size: 7.04 MB
Page 19 of 228
inhibitors wear out, so it must be renewed at
the specified intervals.
Brake and clutch fluid
Warning: Brake fluid can harm
your eyes and damage painted
surfaces, so use extreme caution
when handling or pouring it. Do
not use brake fluid that has been standing
open or is more than one year old. Brake
fluid absorbs moisture from the air, which
can cause a dangerous loss of brake
effectiveness. Use only the specified type
of brake fluid. Mixing different types (such
as DOT 3 or 4 and DOT 5) can cause brake
failure.
14The brake master cylinder is mounted at
the left rear corner of the engine
compartment. The clutch fluid reservoir
(manual transmission models) is mounted on
the right-hand side.
15To check the clutch fluid level, observe
the level through the translucent reservoir.
The level should be at or near the step
moulded into the reservoir. If the level is low,
remove the reservoir cap to add the specified
fluid (see illustration).
16The brake fluid level is checked by looking
through the plastic reservoir mounted on the
master cylinder (see illustration). The fluid
level should be between the MAX and MIN
lines on the reservoir. If the fluid level is low,
first wipe the top of the reservoir and the cap
with a clean rag, to prevent contamination of
the system as the cap is unscrewed. Top-up
with the recommended brake fluid, but do not
overfill.
17While the reservoir cap is off, check the
master cylinder reservoir for contamination. If
rust deposits, dirt particles or water droplets
are present, the system should be drained
and refilled.
18After filling the reservoir to the proper
level, make sure the cap is seated correctly, to
prevent fluid leakage and/or contamination.
19The fluid level in the master cylinder will
drop slightly as the disc brake pads wear.
There is no need to top up to compensate for
this fall provided that the level stays above the
MIN line; the level will rise again when new
pads are fitted. A very low level may indicateworn brake pads. Check for wear (see Sec-
tion 26).
20If the brake fluid level drops consistently,
check the entire system for leaks immediately.
Examine all brake lines, hoses and
connections, along with the calipers, wheel
cylinders and master cylinder (see Sec-
tion 26).
21When checking the fluid level, if you
discover one or both reservoirs empty or
nearly empty, the brake or clutch hydraulic
system should be checked for leaks and bled
(see Chapters 8 and 9).
Windscreen washer fluid
22Fluid for the windscreen washer system is
stored in a plastic reservoir in the engine
compartment (see illustration).
23In milder climates, plain water can be
used in the reservoir, but it should be kept no
more than two-thirds full, to allow for
expansion if the water freezes. In colder
climates, use windscreen washer system
antifreeze, available at any car accessory
shop, to lower the freezing point of the fluid.
This comes in concentrated or pre-mixed
form. If you purchase concentrated antifreeze,
mix the antifreeze with water in accordance
with the manufacturer’s directions on the
container.
Caution: Do not use cooling
system antifreeze - it will damage
the vehicle’s paint.
5 Tyre and tyre pressure
checks
1
1Periodic inspection of the tyres may save
you the inconvenience of being stranded with
a flat tyre. It can also provide you with vital
information regarding possible problems in
the steering and suspension systems before
major damage occurs.
2Tyres are equipped with bands that will
appear when tread depth reaches 1.6 mm, at
which time the tyres can be considered worn
out. This represents the legal minimum tread
depth; most authorities recommend renewing
any tyre on which the tread depth is 2 mm or
less. Tread wear can be monitored with a
simple, inexpensive device known as a tread
depth indicator (see illustration).
3Note any abnormal tyre wear (see
illustration overleaf). Tread pattern irregular-
ities such as cupping, flat spots and more
wear on one side than the other are
indications of front end alignment and/or
wheel balance problems. If any of these
conditions are noted, take the vehicle to a tyre
specialist to correct the problem.
4Look closely for cuts, punctures and
embedded nails or tacks. Sometimes, after a
nail has embedded itself in the tread, a tyre
will hold air pressure for a short time, or may
1•9
4.22 The windscreen washer fluid reservoir
is located in the right front corner of the
engine compartment on most models4.16 The brake fluid level should be kept
above the MIN mark on the translucent
reservoir - unscrew the cap to add fluid4.15 Adding hydraulic fluid to the clutch
fluid reservoir
5.4a If a slow puncture is suspected,
check the valve core first to make sure it’s
tight5.2 Use a tyre tread depth indicator to
monitor tyre wear - they are available at
car accessory shops and service stations,
and cost very little
1
Weekly Checks
Page 223 of 228
REF•23
REF
Glossary of Technical Terms
JJump startStarting the engine of a vehicle
with a discharged or weak battery by
attaching jump leads from the weak battery to
a charged or helper battery.
LLoad Sensing Proportioning Valve (LSPV)A
brake hydraulic system control valve that
works like a proportioning valve, but also
takes into consideration the amount of weight
carried by the rear axle.
LocknutA nut used to lock an adjustment
nut, or other threaded component, in place.
For example, a locknut is employed to keep
the adjusting nut on the rocker arm in
position.
LockwasherA form of washer designed to
prevent an attaching nut from working loose.
MMacPherson strutA type of front
suspension system devised by Earle
MacPherson at Ford of England. In its original
form, a simple lateral link with the anti-roll bar
creates the lower control arm. A long strut - an
integral coil spring and shock absorber - is
mounted between the body and the steering
knuckle. Many modern so-called MacPherson
strut systems use a conventional lower A-arm
and don’t rely on the anti-roll bar for location.
MultimeterAn electrical test instrument with
the capability to measure voltage, current and
resistance.
NNOxOxides of Nitrogen. A common toxic
pollutant emitted by petrol and diesel engines
at higher temperatures.
OOhmThe unit of electrical resistance. One
volt applied to a resistance of one ohm will
produce a current of one amp.
OhmmeterAn instrument for measuring
electrical resistance.
O-ringA type of sealing ring made of a
special rubber-like material; in use, the O-ring
is compressed into a groove to provide the
sealing action.Overhead cam (ohc) engineAn engine with
the camshaft(s) located on top of the cylinder
head(s).
Overhead valve (ohv) engineAn engine with
the valves located in the cylinder head, but
with the camshaft located in the engine block.
Oxygen sensorA device installed in the
engine exhaust manifold, which senses the
oxygen content in the exhaust and converts
this information into an electric current. Also
called a Lambda sensor.
PPhillips screwA type of screw head having a
cross instead of a slot for a corresponding
type of screwdriver.
PlastigageA thin strip of plastic thread,
available in different sizes, used for measuring
clearances. For example, a strip of Plastigage
is laid across a bearing journal. The parts are
assembled and dismantled; the width of the
crushed strip indicates the clearance between
journal and bearing.
Propeller shaftThe long hollow tube with
universal joints at both ends that carries
power from the transmission to the differential
on front-engined rear wheel drive vehicles.
Proportioning valveA hydraulic control
valve which limits the amount of pressure to
the rear brakes during panic stops to prevent
wheel lock-up.
RRack-and-pinion steeringA steering system
with a pinion gear on the end of the steering
shaft that mates with a rack (think of a geared
wheel opened up and laid flat). When the
steering wheel is turned, the pinion turns,
moving the rack to the left or right. This
movement is transmitted through the track
rods to the steering arms at the wheels.
RadiatorA liquid-to-air heat transfer device
designed to reduce the temperature of the
coolant in an internal combustion engine
cooling system.
RefrigerantAny substance used as a heat
transfer agent in an air-conditioning system.
R-12 has been the principle refrigerant for
many years; recently, however, manufacturers
have begun using R-134a, a non-CFC
substance that is considered less harmful tothe ozone in the upper atmosphere.
Rocker armA lever arm that rocks on a shaft
or pivots on a stud. In an overhead valve
engine, the rocker arm converts the upward
movement of the pushrod into a downward
movement to open a valve.
RotorIn a distributor, the rotating device
inside the cap that connects the centre
electrode and the outer terminals as it turns,
distributing the high voltage from the coil
secondary winding to the proper spark plug.
Also, that part of an alternator which rotates
inside the stator. Also, the rotating assembly
of a turbocharger, including the compressor
wheel, shaft and turbine wheel.
RunoutThe amount of wobble (in-and-out
movement) of a gear or wheel as it’s rotated.
The amount a shaft rotates “out-of-true.” The
out-of-round condition of a rotating part.
SSealantA liquid or paste used to prevent
leakage at a joint. Sometimes used in
conjunction with a gasket.
Sealed beam lampAn older headlight design
which integrates the reflector, lens and
filaments into a hermetically-sealed one-piece
unit. When a filament burns out or the lens
cracks, the entire unit is simply replaced.
Serpentine drivebeltA single, long, wide
accessory drivebelt that’s used on some
newer vehicles to drive all the accessories,
instead of a series of smaller, shorter belts.
Serpentine drivebelts are usually tensioned by
an automatic tensioner.
ShimThin spacer, commonly used to adjust
the clearance or relative positions between
two parts. For example, shims inserted into or
under bucket tappets control valve
clearances. Clearance is adjusted by
changing the thickness of the shim.
Slide hammerA special puller that screws
into or hooks onto a component such as a
shaft or bearing; a heavy sliding handle on the
shaft bottoms against the end of the shaft to
knock the component free.
SprocketA tooth or projection on the
periphery of a wheel, shaped to engage with a
chain or drivebelt. Commonly used to refer to
the sprocket wheel itself.
Starter inhibitor switchOn vehicles with an
O-ring
Serpentine drivebelt
Plastigage