001 BMW 318i 1992 E36 Workshop Manual

610-24



ELECTRICAL
COMPONENT
LOCATIONS

Fuses
31-46

v

-
-----------

Fuses
21-30

Fuses1-20

Fuse
positions
1-46
infront
power
distribution
box

Tabled
.
1994
E36
Fuse
Positions

fuse



Rating



Protected
Circuit

1



30A



Power
sunroof

2



15A



Not
used

3



30A



Headlight
washer
(also
see
f
use
37)

4



15A



Heated
seats
(seealsofuse
23)

5



30A



Power
seats
(seealso
f
use
40)

6



20A



Rear
window
defogger/blower(see
also
f
use
23)

7



$A



Central
body
electronics
(ZKE
IV)
(convertible
only)
(see
also
fuse
33,
43)
Central
locking
(seealso
fuse
35,
43)
Convertible
roof
(seealsofuse
35,43)
Rol¡-over
protection
(seealso
f
use
35,
42,
43)

8
I



15A
I
Horn
9
(



20A
1
Sound
system
(see
also
fuse
44)
10
I



30A



ABS
(see
also
fuse
21,38,
46)
AST
(seealso
f
use
21,
38)

11



7
.5A



Headlights/foglights
(see
also
fuse
12,15,23,25,29,
30)
On-Board
Computer
(see
alsofuse
12,23,27,31,33,37,
45,46)

12



7.5A



Headlights/foglights
(see
also
fuse
11,15,23,25,29,
30)
On-Board
Computer
(see
alsofuse
11,23,
27,
31,33,37,
45,46)

13
I



5A
I
Not
used

14
1



30A
1
Front
power
windows

0013034

15



15A



Headlights/foglights
(see
also
fuse
11,12,
23,
25,29,
30)

FOSE
POSITION
TABLES

Table
d
.
1994
E36
Fuse
Positions

fuse



1
Rating



1
Protected
Circuit

16



5A
~
Engine
control
module
(see
also
f
use
28)
Heating
andA/C
(IHKR
E36)(see
alsofuse
20,
23,
31,37,
39,41)

17
I



10A
I
Not
used

18
1



15A
1
Fuel
pump

19
1



30A
1
Rear
power
windows

20



30A



Blowermotor
Heating
and
A/C
(IHKR
E36)
(see
also
fuse
16,23,31,
37,39,41)
Park
ventilation

21



5A



ABS
(seealsofuse
10,38,
46)
AST
(see
also
fuse
10,
38)

22



5A



Instrument
illumination
(see
also
f
use
25,
37)
Park/taillights
(see
also
fuse
33,
37)

23



5A



Headlights/foglights
(see
alsofuse
11,12,15,25,
29,30)
Heated
seats
(seealsofuse
4)
Heating
andA/C
(IHKR
E36)(see
alsofuse
16,20,31,
37,
39,
41)
Instrument
cluster
(see
also
f
use
27,31,
46)
On-Board
Computer
(see
also
f
use
11,
12,
27,
31,
33,37,
45,
46)
Rear
window
defogger/blower
(see
alsofuse
6)
Turn
signais/hazard
lights
(see
alsofuse
34)

24
I



10A
I
Power
mirrors

25



5A
~



Headlights/foglights
(see
also
fuse
11,12,15,23,
29,30)
Instrument
illumination
(see
also
fuse
22,
37)

26



10A
~
Back-up
lights
Electronic
transmission
control
(A4S
310R)
(seealso
f
use
26,
46)
27



5A
~
Instrument
cluster
(see
also
fuse
23,
31,46)
On-BoardComputer
(see
also
f
use
11,12,23,31,
33,37,
45,
46)

28



5A



Cruise
control
(see
also
fuse
46)
Engine
control
module
(see
alsofuse
16)
Starting
system
Electronic
transmission
control
(A4S
310R)
(seealsofuse
26,46)

29



7
.5A



Headlights/foglights
(seealsofuse
11,12,15,23,
25,30)

30



7.5A



Headlights/foglights
(seealsofuse
11,12,15,23,
25)

31



5A



Multi-function
clock
Heating
andA/C
(IHKR
E36)(see
alsofuse
16,20,
23,
37,39,
41)
Instrument
cluster
(see
also
fuse
23,27,46)
On-Board
Computer
(see
also
fuse
11,
12,
23,27,
33,
37,45,
46)

32
1



30A
1
Cigar
lighterlashtray
lights

610-26



ELECTRICAL
COMPONENT
LOCATIONS

Fuses31-46

v
.

-------------

Fuses
21-30

Fuses1-20

Fuse
positions
1-46
in
front
power
distribution
box

Tablee
.
1995
E36
Fuse
Positions

fuse



Rating



Protected
Circuit

1



30A



Power
sunroof

2



15A



Not
used

3



30A



Headlight
washer
(also
see
f
use
37)

4



15A



Heated
seats
(see
alsofuse
23)

5



30A



Power
seats
(see
alsofuse
40)

6



20A



Rear
window
defogger/blower(see
also
f
use
23)

7



5A



Central
body
electronics
(ZKE
IV)
(convertible
only)
(see
also
fuse
14,31,33,
35,43)
Centrallocking
(see
also
fuse
26,28,
35)
Convertible
roof
(see
also
fuse
27,
35,
42,43)
Interiorlights
(also
see
fuse
33,
43)
Roll-over
protection
(seealsofuse
35,42,
43)

8
I



15A
I
Horn

9
1



20A
1
Sound
system
(seealsofuse
33,
44)

0013034

10



30A



ABS
(seealsofuse
21,23,
27,
38,46,
47)
AST
(see
also
fuse
21,
26,27,38,
46)

11



7
.5A



Headlights/foglights
(see
also
fuse
12,
15,
17,
23,
25,29,
30)
On-Board
Computer
(seealsofuse
12,23,27,
31,
33,37,45,
46)

12



7
.5A



Headlights/foglights
(see
also
fuse
11,
15,
17,
23,25,
29,
30)
On-BoardComputer
(see
also
fuse
11,
23,27,
31,
33,37,45,
46)

13
I



5A
I
Notused
14



30A
~
Central
body
electronics
(ZKE
IV)
(see
alsofuse
7,
14,31,
33,
35,
43)
Front
power
Windows

15



15A



Headlights/foglights
(seealso
fuse
11,
12,
17,23,25,
29,30)

FOSE
POSITION
TABLES

Tablee
.
1995
E36
Fuse
Positions

fuse



1
Rating



1
Protected
Circuit

16



5A
~
Engine
control
module
(see
also
f
use
28,39)
Heating
andA/C
(IHKR
E36)(see
alsofuse
20,
23,31,
37,
39,
41)

17



10A



Headlights/foglights
(see
also
fuse
11,12,15,23,25,
29,
30)

18
1



15A
1
Fuel
pump

19
1



30A
1
Rear
power
Windows

20



30A



Blowermotor
Heating
andA/C
(IHKR
E36)
(see
also
fuse
16,23,31,
37,
39,
41)
Park
ventilation

21



5A



ABS
(seealsofuse
10,23,27,38,
46,47)
AST
(see
also
fuse
10,26,
27,
38,
46)

22



5A
~



Instrument
illumination
(see
also
f
use
25,
33,37)
Park/taillights
(see
also
fuse
33,
37)

23



5A



ABS
(seealsofuse
10,
21,
27,38,
46)
Headlights/foglights
(see
also
fuse
11,12,15,17,25,
29,
30)
Heated
seats
(see
also
fuse
4)
Heating
andA/C
(IHKR
E36)(see
alsofuse
16,20,31,
37,39,41)
Instrument
cluster
(see
also
f
use
27,31,
46)
Multi-function
clock
(see
also
fuse
26,27,31,
45,46)
On-Board
Computer
(seealso
f
use
11,
12,
27,
31,33,
37,
45,
46)
On-Board
Display
(seealso
fuse
26,27,31,
45,46)
Rear
window
defogger/blower
(see
also
f
use
6)
Turn
signals/hazard
lights
(see
also
f
use
34)

24
I



10A
I



Power
mirrors

25



5A



Headlights/foglights
(see
also
fuse
11,
12,
15,17,23,
29,
30)
Instrument
illumination
(see
also
fuse
22,33,
37)

26



10A



AST
(see
also
fuse
10,21,
27,
38,
46)
Back-up
lights
Centrallocking
(seealsofuse
7,
28,
35)
Electronic
transmission
control
(A4S
310R/Z)
(seealso
tuse
28,
46)
Multi-function
clock
(see
also
fuse
23,
27,31,
45,46)
On-Board
Display
(see
also
fuse
23,27,31,
45,46)
Starting
system
(see
alsofuse
28)

27



5A



ABS
(seealso
fuse
10,
21,
23,38,
46,47)
AST
(see
also
fuse
10,21,
26,
38,
46)
Convertible
roof
(see
also
f
use
7,
35,42,43)
Instrument
cluster
(seealso
f
use
23,
31,
46)
Multi-function
clock
(see
also
fuse
23,26,31,
45,46)
On-Board
Computer
(seealsofuse
11,
12,
23,
26,
31,33,
37,
45,
46)
On-Board
Display
(see
also
f
use
23,31,45,
46)

610-28



ELECTRICAL
COMPONENT
LOCATIONS

Fuses
31-46

k
Lírcoo)]
LE

7a
Maz

Fuses
21-30

Fuse
positions
1-46
in
front
power
distribution
box
Table
f
.
1996
E36
Fuse
Positions

fuse



Rating



Protected
Circuit

1



30A



Power
sunroof
(see
also
fuse
13)

2



15A



Notused
3



30A



Headlight
washer
(also
see
fuse
37)

4



15A



Heated
seats
(seealsofuse
23)

5



30A



Power
seats
(see
also
f
use
40)

6



20A



Rear
window
defogger/blower
(see
also
f
use
23)

7



5A



Central
body
electronics
(ZKE
IV)
(convertible
only)
(see
also
f
use
14,33,
35,
43)
Central
locking
(seealso
fuse
26,28,
35)
Convertible
roof
(seealsofuse
27,35,42,43)
Interiorlights
(also
see
fuse
33,
43)
Rol¡-oven
protection
(see
also
fuse
35,
42,
43)

8
I



15A
I
Horn
9
1



20A
1
Sound
system
(see
also
fuse
44)

10



30A



ABS
(seealsofuse
21,23,
27,38,46,
47)
AST
(see
also
fuse
21,26,27,
38,46)

11



7.5A



Headlights/foglights
(see
also
fuse
12,15,17,23,25,
29,30)
On-Board
Computer
(seealso
fuse
12,23,27,31,33,
37,45,46)

12



7
.5A



Headlights/foglights
(see
also
fuse
11,15,17,
23,
25,
29,30)
On-Board
Computer
(see
also
f
use
11,23,27,
31,
33,37,
45,46)

13
1



5A
1
Power
sunroof
(seealsofuse
1)

14



30A
~
Central
body
electronics
(ZKE
IV)
(see
also
fuse
7,
14,33,35,
43)
Front
power
windows

15



15A



Headlights/foglights
(see
also
fuse
11,12,17,23,25,29,
30)

FUSE
POSITION
TABLES

Fuses
1-20

0013034

Table
f
.
1996
E36
Fuse
Positions

fuse



1
Rating



1
Protected
Circult

16



5A
~
Engine
control
module
(see
also
f
use
28,
39)
Heating
andA/C
(IHKR
E36)(see
also
fuse
20,
23,31,37,39,41,
48)

17



10A



Headlights/foglights
(see
also
f
use
11,12,
15,23,25,29,
30)

18
1



15A
1
Fuel
pump

19
1



30A
1
Rear
power
windows

20



30A



Blower
motor
Heating
andA/C
(IHKR
E36)
(see
also
fuse
16,23,31,37,39,41,
48)
Park
ventilatíon

21



5A



ABS
(seealsofuse
10,23,
27,38,
46,
47)
AST
(see
alsofuse
10,
26,
27,38,
46)

22



5A



Instrument
illumínation
(see
also
f
use
25,33,
37)

23



5A



ABS
(see
also
fuse
10,21,
27,38,
46)
Headlights/foglights
(see
alsofuse
11,12,
15,17,25,29,
30)
Heated
seats
(seealsofuse
4)
Heating
andA/C
(IHKR
E36)(see
also
fuse
16,20,
31,
37,39,
41,48)
Instrument
cluster
(see
alsofuse
27,
31,46)
Multi-function
clock
(see
alsofuse
26,27,31,
45,46)
On-BoardComputen
(seealso
f
use
11,12,27,31,
33,
37,45,
46)
On-Board
Display
(see
alsofuse
26,
27,31,
45,46)
Rear
window
defogger/blower
(see
also
fuse
6)

Turn
signals/hazard
lights
(seealsofuse
34)

24
I



10A
I
Power
mirrors

25



5A



Headlights/foglights
(see
also
fuse
11,
12,15,
17,
23,
29,
30)
Instrument
illumination
(seealso
fuse
22,
33,
37)

26



10A



Airbag
(SRS)
(see
also
fuse
43)
AST
(see
also
f
use
10,21,
27,
38,
46)
Back-up
lights
Central
locking
(seealsofuse
7,
28,
35)
Electronic
transmission
control
(A4S
310R/Z)
(seealso
f
use
28,
46)
Multi-function
clock
(see
alsofuse
23,27,31,
45,46)
On-Board
Display
(see
also
fuse
23,
27,
31,
45,46)
Starting
system
(see
also
fuse
28)
.

27



5A



ABS
(see
also
fuse
10,21,
23,38,
46,
47)
AST
(see
also
fuse
10,
21,
26,38,
46)
Convertible
roof
(see
also
f
use
7,
35,42,
43)
Instrument
cluster
(see
alsofuse
23,
31,46)
Multi-function
clock
(see
alsofuse
23,26,
31,
45,46)
On-Board
Computer
(seealsofuse
11,12,
23,
26,31,33,37,
45,46)
On-Board
Display
(see
also
fuse
23,
31,45,
46)

610-30



ELECTRICAL
COMPONENT
LOCATIONS

Fuses
31-46

v

--------------

15A
I
Horn
Fuses21-30

Fuses
1-20

Fuse
positions
1-46
in
front
power
distribution
box

Tableg
.
1997-1998
E36
Fuse
Positions

fuse



Rating



Protected
Circuit

1



I



30A
I



Power
sunroof

4
1



15A
1
Heated
seats
(see
also
fuse
23)

5
1



30A
1
Power
seats
(see
also
fuse
40)

10



30A



ABS
(see
also
fuse
21,27,38,
46)
AST
(see
alsofuse21,27,
38,
46)

13
I



5A
I
Not
used

FUSE
POSITION
TABLES

0013034

2
I



5A



Engine
controls
DME
M5
.2
(see
also
fuses
16,18,
39,
46)

30A



Wiper/washer
module
(seealso
fuse
36,37,44)

20A
~
Rear
window
defogger/blower
(see
also
f
use23,43)
Antenna
(see
also
fuse
23)

5A
~
Central
locking
(seealso
fuse
28,31,35,
45)
Convertible
roof
(see
also
fuse
24,
27,42,
43,49)
9
1



20A
1
Sound
system
(see
also
fuse
33,43,
44)

11



7
.5A



Headlights/foglights
(see
also
fuse
12,15,
23,
25,29,
30)
On-Board
Computer
(see
also
fuse
12,23,
26,
27,31,33,
37,45,
46)

12



7
.5A



Headlights/foglights
(see
also
fuse
11,15,
23,
25,29,
30)
On-Board
Computer
(see
also
f
use
11,23,
26,27,
31,33,
37,45,
46)

14
I



30A
~
Central
body
electronics
(ZKE
IV)
(see
also
fuse
33,
35,43)
Power
windows
(seealso
f
use
19)

15



15A



Headlights/foglights
(see
alsofuse
11,
12,23,25,
29,
30)

Tableg
.
1997-1998
E36
Fuse
Positions

fuse



1
Rating



1
Protected
Circuit

16



5A



Engíne
control
DME
M5
.2
(see
alsofuse
2,
18,39,
46)
Engine
control
DME
MS
41
.1
(see
also
fuse
18,39,46,
50)
Heating
andA/C
(IHKR
E36)
(see
also
fuse
20,
23,31,39,41,
48)

17
I



10A
1
Not
used

18



15A



Engine
control
DME
M5
.2
(seealso
fuse
2,
16,39,
46)
Engine
control
MS
41.1(seealso
fuse
16,
39,
46,50)

19
1



30A
j
Power
windows
(seealsofuse
14

20



30A



Blowermotor
Heating
andA/C
(IHKR
E36)
(see
also
fuse
16,
23,
31,37,39,
48)
Park
ventilation

21



5A



ABS
(seealso
f
use
10,
27,38,
46)
AST
(see
also
fuse
10,27,38,
46)

22



5A



Instrument
illumination
(see
also
f
use
25,
33,
37)

23



5A



Antenna
(see
also
fuse
6)
Headlights/foglights
(see
also
fuse
11,
12,
15,
25,
29,
30)
Heated
seats
(see
also
fuse
4)
Heating
andA/C
(IHKR
E36)(see
also
fuse
16,
20,
31,39,41,
48)
Instrument
cluster
(seealso
f
use
27,
31,45,
46)
Multi-function
clock
(seealsofuse
26,27,31,
45,46)
On-Board
Computer
(see
also
fuse
11,12,27,
31,
33,37,45,
46)
On-Board
Display
(seealsofuse
26,27,
31,
45,46)
Rear
window
defogger/blower
(see
also
f
use6,43)Turn
signals/hazard
lights
(seealsofuse
34)

24



10A
~
Convertible
roof
(see
also
f
use
7,
27,42,43,
49)
Power
mirrors

25



5A



Headlights/foglights
(seealso
fuse
11,12,
15,23,
29,30)
Instrument
illumination
(seealso
fuse
22,33,
37)

26



10A



Back-up
lights
Electronic
transmission
control
(A4S
310R/Z)
(see
also
f
use
28,
46)
Electronic
transmission
control
(A5S
310Z)
(see
also
fuses
28,46)
Multi-function
clock
(see
also
fuse
23,
27,
31,
45,46)
On-Board
Computer
(see
alsofuse
11,
12,
23,
27,31,33,37,45,
46)

611-2



WIPERS
AND
WASHERS

5
.
Slide
new
insert
through
wiperblade
guides
.
Lock
in-

sert
m
place
at
end
gudes
.

.,
\



-
-



--



,



1
Wiper
arms,
removing
and
installing

Fig
.
1
.



Windshield
wiper
biade
retaining
tab
.
Press
in
on
tab
(arrow)
to
release
bfade
from
arm
.

4
.
Installation
is
reverse
of
removal
.
Instan
wiperblade
to
wiper
arm
until
retaining
tab
can
be
heard
toclickinto
position
.

Wiper
biade
inserts,
replacing

1
.
Remove
wiper
blade
as
described
earlier
.

2
.
Unhook
end
of
wiper
blade
insert
fromwiper
arm

guides
.
See
Fig
.
2
.

0011784
Fig
.
2
.



Unhook
wiperbiade
insert
from
wiper
arm
guide
.
If
necessary,
guide
slightly
usingneed1e
nose
pliers
.

3
.
Pull
old
insert
fromwiper
arm
guides,
noting
installation
position
.

4
.
Remove
metal
support
strips
from
old
insert
and
instan
intoslots
in
new
insert,
noting
installation
direction
of
cutouts
in
support
strips
.

GENERAL

NOTE
-

The
notched
cutouts
in
the
retaining
strips
should
en-
gage
the
molded
notches
in
the
inserts
.

NOTE-

On
2-door
models
it
may
be
necessary
to
raise
the
hood
to
the
service
position
.
See
410
Fenders,
Engine
Hood
.

CAUTION-

"
Use
fender
cover
to
protect
windshield
.

"
Remove
windshield
wiper
fuse
to
prevent
acci-
dents
.

1.
With
engine
hood
in
closed
position,
remove
both
wiper

blades
.

2
.
Open
hood
.
Remove
cap
covering
wiper
arm
retaining

nutsby
inserting
anarrow
screwdriver
biade
in
slot
be-
low
capand
prying
upward
.

NOTE
-

Marking
position
of
wiper
arm
on
shaft
will
aid
installa-tion
.

3
.
Using
a13
mm
socket,
remove
wiper
arm
retaining
nut

andremove
wiper
arm
.
See
Fig
.
3
.

Fig
.
3
.



Wiper
arm
retaining
nut
.
(arrow)
.
,

NOTE
-

ft
may
benecessary
to
gently
rock
wiper
arm
back
and
forth
to
loosen
arm
from
shaft
.

4
.
Installation
is
reverse
of
removal
.
Recheck
wiper
arm

tightening
torque
after
waiting
15minutes
.

Tightening
Torque

"
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-Ib)

WINDSHIELD
WIPER
ASSEMBLY

The
windshield
wiper
assembly
(linkage
and
motor)
is
re-

moved
asa
single
unit
.
Once
the
assembly
is
removed,
the

wiper
motor
and
other
linkage
parts
can
be
repairedor
re-

placed
.
Foran
illustration
of
wiper
assembly
components,
see

Fig
.
4
.

Hex
nut

I

J

Wiper
motor

Fig
.
4
.



Windshield
wiper
motor
assembly
and
related
parts
.

WIPERS
AND
WASHERS



611-
3

Windshield
wiperassembly,

removing
and
installing

(4-door
modeis)

1
.
Disconnect
negative
(-)
cable
from
battery
.

NOTE
-

Thewiperarms
should
be
in
the
parked
position
before
removing
the
wiper
assembly
.
To
avoid
damaging
the
wiper
arms
and
pivots,
do
not
manually
slide
or
force
the
wiper
arms
across
the
windshield
.

CAUTION
-

"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

0013030

WINDSHIELD
WIPER
ASSEMBLY

611-
4



WIPERS
AND
WASHERS

2
.
Remove
wiper
arms
as
described
earlier
.

3
.
Place
engine
hood
in
service
position
.
See
410
Fend-

ers,
Engine
Hood
.

4
.
Unclip
engine
bulkhead
plenum
grille
at
base
of
wind-

shield
and
pulí
it
away
from
rubbergasket
.
See
Fig
.
5
.

Fig
.
5
.



Detach
grill
clips
(arrows)
and
pull
upward
.

0012527

5
.
Remove
wiring
harness
retaining
clip
frombulkhead
in
rear
of
engine
bay
.
Remove
screws
retaining
wiring
harness
protective
cover
.
See
Fig
.
6
.

0012529

Fig
.
6
.



Engine
bulkhead
wiring
harness
cover
screws
(arrows)
.

WINDSHIELD
WIPER
ASSEMBLY

Fig
.
7
.



Right
side
plenum
retaining
screws
(arrows)
.

7
.
On
driver's
side
of
air
plenum,
push
aside
wiring
har-

ness
and
remove
screw
retaining
plenum
.
Pull
plenum

up
andremove
from
engine
compartment
.
See
Fig
.
8
.

001¿534

Fig
.
8
.



Remove
screw
at
A
and
pull
plenum
housing
upward
.

8
.
On
6-cylinder
models
:
Remove
plastic
top
engine
cov-
ers
.
See
110Engine
Removal
and
Installation
.

NOTE-

Cover
ínside
edges
of
cowlpanelsheet
metal
with
thick
tape
to
prevent
damage
during
wiper
assembly
remov-
al
.

9
.
Remove
large
nut
and
washer
at
base
of
wiper
arm

shafts
cowi
panel
.
See
Fig
.
9
.

10
.
Remove
wiper
assembly
support
.
See
Fig
.
10
.

6
.
On
passenger
side
of
air
plenum,
push
aside
wiring



11
.
Separateharness
at
bulkhead
connector
.
See
Fig
.
11
.

harness
and
remove
twoscrews
retaining
plenum
housing
.
See
Fig
.
7
.



12
.
Wrap
protective
tape
around
wiper
shaft
on
driver's
side
to
prevent
damaging
painted
metal
during
remov-
al
.

Fig
.
9
.



Wiper
shaft
nut
at
cowl
(arrow)
.

Fig
.
10
.
Wiper
assembly
support
bolts
(arrows)
.

0012533
0012535

Fig
.
11
.
Wiper
assembly
electrical
connector
(arrow)
.

0012536

13
.
Push
wiper
arm
shaft
down
into
cowl
area
and
maneu-

ver
wiper
assembly
out
of
cowl
.

WIPERS
AND
WASHERS



611-
5

14
.
Installation
is
reverse
of
removal,noting
the
following
:

"
Install
all
fasteners
finger-tight
first
.

"
Once
installed,
wiper
motor
should
first
be
run
to

parked
position
and
switched
off
.

"
Next,
instaf
wiper
arms
butnotblades
.

"
Close
hood
and
fit
wiper
blades
.

"
Check
all
electrical
harness
fittings
and
sealing
grom-

mets
for
correct
reinstallation
.
Replace
any
wire
ties

cut
off
during
removal
.

Tightening
Torques

"
Wiper
shaft
nut
at
cowl
.............
12
Nm
(9
ft-Ib)

"
Wiper
support
to
wiper
assembly

orto
body
..
..
..
.
...............
10
Nm
(89
in-lb)

"
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-lb)

Windshieldwiper
assembly,
removing
and

installing
(2-door
modeis)

NOTE-

The
wiper
arms
should
be
in
the
parked
position
before
removing
the
wiper
assembly
.
To
avoid
damaging
the
wiper
arms
and
pivots,
donotmanually
sidde
or
force
the
wiper
arm
across
the
windshield
.

1
.
Disconnect
negative
(-)cablefrom
battery
.

CAUTION-

"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautionsgiven
at
the
front
of
this
manual
on
page
viii
.

"
Use
fendercover
to
protect
windshield
.

2
.
Remove
wiper
arms
as
described
earlier
.

3
.
Place
engine
hood
in
service
position
.
See410
Fend-

ers,
Engine
Hood
.

4
.
Remove
trim
retainers
at
left
and
right
side
and
remove

air
plenum
grill
.
See
Fig
.
12
.

5
.
Remove
screws
retaining
wiring
harness
protective

cover
.
See
Fig
.
13
.

6
.
On
passenger
side
of
air
plenum,push
aside
wiring

harness
and
remove
two
screws
retaining
plenum

housing
.
See
Fig
.
14
.

WINDSHIELD
WIPER
ASSEMBLY

611-
6



WIPERS
AND
WASHERS

Fig
.
12
.
Left
side
air
plenum
grill
trim
retainers
(arrows)
.

uu12529
Fig
.
13
.
Engine
bulkhead
wiring
harness
cover
screws
(arrows)
.

WINDSHIELD
WIPER
ASSEMBLY

Fig
.
15
.
Remove
screw
at
A
and
pull
plenum
upward
.

0012635

Fig
.
14
.
Right
side
plenum
retaining
screws
(black
arrows)
.
Note
positive
leads
to
main
(+)
connector
(white
arrow)
.

7
.
On
driver's
side
of
air
plenum,
push
aside
wiring
har-

ness
and
remove
screw
retaining
pienum
.
Pull
plenum

up
and
remove
from
engine
bay
.
See
Fig
.
15
.

8
.
On
passenger
side
of
engine
compartment
bulkhead,

remove
engine
control
module
(ECM)
compartment

cover
.
See
Fig
.
16
.

9
.
Disconnectharness
connector(s)
from
ECM
and
auto-
matic
transmission
control
module
(if
applicable)
.
Care-
fully
pull
harness
and
wire
loomas
far
forward
as
possible
.
If
necessary,disconnect
positive
leads
at
main
(+)
connector
.

10
.
Remove
wiper
assembly
mounting
fasteners
.
See
Fig
.
17
.

0012531Fig
.
16
.
Engine
control
unit
(ECM)
compartment
cover
screws
(ar-
rows)
.

WIPERS
AND
WASHERS



611-
7

Fig
.
18
.
Wiper
assembly
electrical
plug
(arrow)
.

uu1zbs6

13
.
Cover
inside
edges
of
cowi
panelsheet
metal
with
thick
tape
to
prevent
damaging
it
during
wiper
assembly
re-
moval
.

14
.
Wrap
protective
tape
around
wiper
shaft
on
driver
side
to
prevent
damaging
sheet
metal
during
removal
.

15
.
Push
wiper
arm
shaft
down
into
cowiarea
and
maneu-
ver
wiper
assembly
outof
cowi
.

16
.
Installation
is
reverse
of
removal,
keeping
in
mind
:

"
Install
all
fasteners
finger
tight
first
.

"
Torque
topfasteners
in
sequence
indicated
in
Fig
.
17
.

Then
tighten
wiper
assembly
support
bolts
inside
air

plenum
.
"
Wire
tie
wiper
harness
lo
wiper
assembly
support
in-

side
plenum
.

"
Once
installed
;
wiper
motor
should
first
be
run
to
parked
position
and
switched
off
.

"
Next,
insta¡¡
wiper
arms
butnot
blades
.

"
Close
hood
and
fit
wiper
blades
:

"
Check
all
electrical
harness
fittings
and
sealing
grom-

mets
for
correct
reinstallation
.
Replace
al]
wire
ties
cut

during
removal
.

CAUTION-

The
gaskets
and
sealing
grommets
at
the
ECM
compartment
cover
(passenger
sideof
bulkhead)
must
be
installed
correctly
to
keep
moisture
out
of
critica¡
electrical
componente
.

Fig
.
17
.
Wiper
assembly
mounting
fasteners
(arrows)
.



Tightening
Torques

"
Wiper
shaft
nut
at
cowi
..
.
.
..
.......
12
Nm
(9
ft-Ib)

11
.
Remove
wiper
assembly
support
.
Refer
to
Fig
.
10
.



"
Wiper
support
to
wiper
assembly

or
to
body
.........
...
..........
10
Nm
(89
in-lb)

12
.
Separate
harness
at
bulkhead
connector
.
See
Fig
.
18
.



-
Wiper
arm
to
wiper
shaft
..........
25
Nm
(18
ft-Ib)

WINDSHIELD
WIPER
ASSEMBLY