120 BMW 318i 1992 E36 Workshop Manual

General
Data
and



010
FundamentalsfortheDo-lt-YourselfOwner

Maintenance



020
Maintenance
Program

Engine

Transmission

Suspension,

Steering
and

Brakes

4
Body

100
Engine-General

110



Engine
Removal
and
Installation
113



Cylinder
Head
Removal
and
Installation
116



Cylinder
Head
and
Valvetrain
117



Camshaft
Timing
Chain

119



Lubrication
System

200
Transmission-General
210
Clutch
230
Manual
Transmission

510



Exterior
Trim,
Bumpers



520



Seats

Bo
y
Equipment



512
DoorWTdws



540



nr
t

513



InteriorTrim



541



Convertible
Top

515



Central
Locking
and
Anti-Theft

600



Electrical
System-General



620



Instruments

Electrical
S



stem
610
Electrical
Component
Locations



630
Exterior
Lighting

611



Wipers
and
Washers



640



Heating
and
Air
Conditioning

6



612



Switches
and
Electrical
Accessories



650



Radio

Equipment
and



720
SeatBelts

Accessories



721
Airbag
System
(SRS)

Electrical
Wiring

Diagrams

Foreword
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v

Warnings
and
Cautions
.....
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.vii

Index
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..
back
of
book

300



Suspension,
Steering
and



330



RearSuspension

Brakes-General



331



Final
Drive

310



Front
Suspension



340



Brakes

320



Steering
and
Wheel
Alignment

400
Body-General



411
Doors

410



Fenders,
Engine
Hood



412



Trunk
Lid

120



Ignition
System
121



Battery,Starter,
Alternator
130



Fue¡
Injection
160



Fuel
Tank
and
Fuel
Pump
170



Radiator
and
Cooling
System180



Exhaust
System

240



Automatic
Transmission
250



Gearshift
Linkage

260
Driveshaft

020-2



MAINTENANCE
PROGRAM

GENERAL

The
information
given
in
this
repair
group
includes
the
routine

checks
and
maintenance
steps
that
are
both
required
by
BMW

under
the
terms
of
the
vehicle
warranty
protection
and
recom-

mended
by
BMW
to
ensure
long
and
reliable
vehicle
operation
.

GENERAL

NOTE-

Aside
from
keeping
yourcar
in
the
bestpossible
condi-
tion,
proper
maintenance
plays
a
role
in
maintaining
full
protection
under
BMWs
new-car
warranty
coverage
.
If
in
doubtabout
the
terms
and
conditions
of
yourcark
warranty,
an
authorized
BMW
dealer
should
be
able
to
explain
them
.

NOTE-

BMW
is
constantly
updating
their
recommended
main-
tenance
procedures
and
requirements
.
The
informa-
tion
contained
here
is
as
accurate
as
possible
at
the
time
of
publication
.
If
hhere
is
any
doubt
aboutwhat
pro-
cedures
apply
to
a
specific
model
or
model
year,
or
what
intervals
should
be
followed,
remember
that
an
authorized
BMW
dealer
has
the
latest
information
on
factory-recommended
maintenance
.

BMW
Service
Indicator

The
BMW
Service
Indicator
notifies
the
driver
when
mainte-
nance
is
required
.
The
service
indicator
consístsof
multiple
light
emitting
diodes
(lEDs)-typically
five
green,
one
yellow,
andone
red-as
well
as
OIL
SERVICE
and
INSPECTION
indi-
cators
.

When
the
ignition
is
tumed
on,the
green
LEDs
come
on
.
They
go
out
when
the
engine
is
started
.
After
the
Service
Indi-
cator
is
reset,
al¡
green
LEDs
will
be
illuminatedwith
the
keyon
.
As
thecar
is
driven
in
normal
use,
fewer
and
fewer
green
LEDs
will
be
illuminated
before
start-up,indicating
that
the
next
main-
tenance
interval
is
approaching
.

When
thecar
has
accumulated
sufficient
use
to
require
the
next
maintenance
interval,
the
yellow
LED
will
come
on
along
with
either
the
OIL
SERVICE
indicator
or
the
INSPECTION
in-
dicator
.
These
LEDs
will
stay
on
after
the
engine
is
started
.
If
maintenance
service
is
delayed,
thered
LED
will
also
illuminate
as
a
reminder
that
maintenance
service
is
overdue
.

An
OIL
SERVICE
interval
will
alwaysbe
followed
by
an
IN-
SPECTION
interval,
which
will
then
be
followed
byan
OIL
SER-VICE
interval,
andsoon
.
See
Fig
.
1
.

'
80
100/

60
II

"
1

,



ló
1
,
4
`20
140s



#
X120
100
leo
A
O
,



80



km/h`F



*101
200
,
,
~60

BMW
has
taken
a
unique
approach
to
establishing
mainte-

nance
intervals
.
BMW's
Service
Indicator
System
computes

maintenance
intervais
based
not
only
on
elapsed
mileage,
but



Fig
.
1
.



Service
indicator
display
in
lower
section
of
speedometer
.
also
on
such
inputs
as
enginespeed,engine
temperature,
number
of
starts,
and
length
oftrips
.
At
the
appropriate
time,
the
system
indicates,
through
lights
in
the
instrument
cluster,
when



Oil
Service

the
next
routine
maintenance
is
due
.

The
Oil
Service
indicator
signals
the
need
for
the
most
basic
levelof
routine
maintenance
.
BMW's
required
oil
service
speci-
fies
changing
the
engine
lubricating
oil
and
the
engine
oil
filter

after
the
engine
has
been
warmed
up
.
BMW-recommended
ad-

ditional
maintenance
for
this
service
is
listed
in
Table
a
.

NOTE-

For
reference,
the
BMW
Oil
Service
requirements
are
approximately
equivalent
to
the
maintenance
that
other
European
manufacturers
specify
at
intervals
with
a
maximum
of
every
7,500
miles
or6
months
.

CAUTION-

Be
sure
to
follow
the
ínstructions
forresetting
the
Oil
Service
indicator
fight
.
The
Inspection
indica-
tor
can
be
accidentally
reset
rendering
its
function
inaccurate
.

Inspection
l
and
Inspection
II

The
Inspection
indicator
signals
the
need
for
more
compre-
hensive
maintenance
and
Inspection
.
There
are
two
sets
of
in-
spection
requirements,
Inspection
I
and
Inspection
ll
.
These
inspections
alternate
throughout
a
car's
maintenance
history
.
If
the
last
Inspection
interval
was
Inspection
I,
the
next
Inspection
interval
(following
an
Oil
Service)
will
be
Inspection
ll,
the
next
after
that
will
be
Inspection
I,
and
so
on
.

Inspection
I
tasks
are
listed
in
Table
b
.
Inspection
II
in-
cludes
most
of
the
tasks
from
Inspection
I
with
additional
In-
spection
11
tasks
.
A
complete
listing
of
Inspection
II
tasks
are
listed
in
Table
c
.

020-6



MAINTENANCE
PROGRAM

Group
310/330

Table
c
.
Inspection
II
Service

a
d

d



a



a>



0
d

a



r



.c



mm
L



m
y



L
E

ó
3
E
ó

Maintenance
ítem



l
o-



z



~



c

Engine
compartment
maintenance

Inspect
V-belt
/Poly-ribbeddrive
condition
.
Check
V-belt
tension,
if
applicable
.

Lubricate
throttle
linkage
.

Replace
air
filter
.

Change
oil
and
oil
filter
.

Replacespark
plugs
.
Repair
Group
120

Check
brake/clutch
fluid
leve¡
.

Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121

Check
engine
coolant
leve¡
and
anti-freeze
protection
and
add
asnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170

Under
car
maintenance

Change
automatic
transmission
fluid
.
Repair
Group
240

Change
manual
transmission
oil
.
Repair
Group
230

Check
clutch
plate
for
wear
.
Repair
Group
210

Check
drive
axle
boots
for
leaks
.
Repair
Group
330

Change
final
drive
fluid
(1995
and
later
models
:
change
synthetic
oil
every
2nd
Inspection
II)
.

Replace
fuel
filter
.

Check
fuel
tank,
fuel
lines,
and
af
connections
for
leaks
.

Inspect
exhaust
system
.
Repair
Group
180

Check
steering
gear
and
steering
¡inkages
.
Check
power
steering
system
for
leaks
.
Check
fluidleve¡
.
Repair
Group
320

Inspect
brake
system
for
damaged
hoses
and
lines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340

Check
parking
brake
operation,
adjust
cable
if
necessary
.
Check
thickness
of
parking
brake
lin-
ings
.
Repair
Group
340

Inspect
front
and
rear
suspension,
including
front
and
rear
wheel
bearings,
for
play
.
Repair

Inspect
wheels
and
tires,
including
spare,
check
tire
pressure
and
condition
.

Body
and
Interior
Maintenance

Lubricate
door
hinges
and
hood
latch,
hood
hinges
.

Check
headlight
and
driving
light
aiming
and
adjust
asnecessary
.

Check
operation
of
headlights,
parking
lights,
back-up
lights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turn
signals,
emer-gency
flashers,
stop
lights,
horns,
headlight
flasher
anddimmer
switch
.

Check
active
check
control
panel
forfauits
(where
applicable)
.
6
Electrical
System

MAINTENANCE
TABLES

Continued
on
next
page

020-
1
2



MAINTENANCE
PROGRAM

6-cylinder
engines
use
a
coil-on-plug
configuration,
and
re-



Battery
cablesshould
be
tight
.
The
terminals,
the
cable
moval
of
thetop
engine
cover
(between
the
camshafts)
and
ig-



clamps,
and
the
battery
case
should
be
freeof
the
white
deposits
nition
cofs
are
necessary
.
See
Fig
.
12
.
Blow
away
any
dust
or



that
indicate
corrosion
and
acid
salts
.
Even
a
thin
¡ayer
of
dust
dirt
around
the
ignition
coils,
and
then
remove
the
coils
.
Blow



containing
conductive
acid
salts
can
cause
battery
discharge
.
away
any
dustor
dirt
around
the
sparkplugs
.
Remove
the
spark

plugs
.



To
remove
battery
corrosion,
begin
by
disconnecting
theca-

bles
.
Disconnect
the
negative
(-)
cable
first
.
Clean
the
terminal

posts
and
the
cable
clamps
with
a
wire
brush
.
Clean
the
main
chassis
ground
terminal
next
to
the
battery
.
Corrosion
can
be
washedaway
with
a
baking
soda
and
water
solution
that
will
neutralize
the
acid
.
Apply
the
solution
carefully,
though,since
ít
will
also
neutralize
the
acid
inside
the
battery
.
Reconnect
the
ca-
ble
clamps,
positive
(+)
cable
first
.
Lightly
coat
the
outside
of
the

terminals,
hold
down
screws,
and
clamps
with
petroleum
jelly,
grease,
or
a
commercial
battery
terminal
corrosion
inhibitor
.

Fig
.
12
.
Ignition
coil
being
removed
from
spark
plug
on
M52
engine
.

NOTE-

If
necessary,
see
120
Ignition
System
for
more
details
on
coil
removal
.

B11004

Lightlylubricate
the
new
spark
plug
threads
with
a
small
amount
of
anti-seize
compound
.
Thread
the
plugs
into
the
cyl-
inder
head
byhand
to
prevent
cross-threading
.

Tightening
Torque

"
Spark
plug
to
cylinder
head
.......
25
Nm
(18
ft-ib)

Idie
Speed

Engine
¡dle
speed
canchange
due
to
a
number
of
factors,
in-
cluding
normal
wear
.
The
idle
speed
is
electronically
adaptive
and
non-adjustable
.
See
130
Fuel
Injection
for
more
information
.

Battery,
checking
and
cleaning

The
battery
is
located
in
the
right
side
of
the
luggage
com-
partment
.
Simple
maintenance
of
the
battery
and
its
terminal
connections
will
ensure
maximum
starting
performance,
espe-
cially
in
winter
when
colder
temperaturesreduce
battery
power
.

ENGINE
COMPARTMENT
MAINTENANCE

WARNING
-

"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manualonpage
viii
.

"
Battery
acid
is
extremely
dangerous
.
Take
care
to
keep
it
from
contacting
eyes,
skin,
or
clothing
.
Wear
eye
protection
.
Extinguish
all
smoking
ma-
terials
and
do
not
worknear
any
oyen
flames
.

Battery
electrolyte
should
be
maintained
at
the
correct
level
just
above
the
battery
plates
and
their
separators
.
The
correct
leve¡
is
approximately
5
mm
(
1
/4
in
.)
above
thetop
of
battery
plates
orto
thetop
of
the
indicator
marks
(if
applicable)
.
The
battery
plates
and
the
indicator
marks
can
beseen
once
the
fill-
er
caps
are
removed
.
If
the
electrolyte
level
is
low,
replenish
it
by
adding
distilled
water
only
.

Battery,
repiacing

Batteries
are
rated
by
ampere
hours
(Ah),
the
number
of
hoursa
specific
current
draín
can
be
sustained
before
complete
discharge,
or
by
cold
cranking
amps
(CCA),
the
number
of
amps
available
to
crank
the
engine
in
cold
weather
conditions
.
In
general,
replacement
batteries
should
alwaysbe
rated
equal
or
higherthan
the
original
battery
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
thls
manual
on
page
viii
.

The
battery
is
held
in
place
bya
single
hand
screw
and
píate
.
A
secure
battery
hold-down
is
important
in
order
to
prevent
vi-
brations
and
road
shock
from
damaging
the
battery
.

NOTE-
NOTE-
"
Always
disconnect
the
negative
()
cable
first,
and
Design
characteristics
of
the
convertible
body
cause
vi-



connect
ft
last
While
changing
batteries,
clean
away
brations
in
the
trunk
area
.
Therefore,
E36
convertibles



any
corrosion
in
or
around
the
battery
tray
.
require
a
specialbattery
designed
for
constant
vibra-
tion
.
When
repiacing
the
battery,
be
sure
the
replace-



"
Design
characteristics
of
the
convertible
body
cause
ment
is
designed
specffically
for
the
convertible
.



vibrations
to
oscillate
in
the
trunk
area
.
Therefore,
the
convertible
model
uses
a
specialbattery
designed
for
this
constant
vibration
.

100-8
ENGINE-GENERAL

Symptom



1



Probable
cause
and
correctiveaction

1
.
Engine
will
not
start
or
run
.
Starter
cranks



a
.



No
fuel
reaching
engine
.
Check
forfuelin
tank
.

engine
at
normal
speed
.



Fuel
pump
notoperating
.
Repair
Group
160

b
.
No
spark
.
Check
ignition
system
.
Repair
Group
120

c
.
Incorrect
valve
timing
.
Check
timing
chain
.
Repair
Group
117

2
.
Check
Engine
warning
light
illuminated
.



a
.
DME
engine
management
system
self-diagnostic
fault
detected
.
Sea
an
authorized
BMW
dealer
or
other
qualified
shop
for
OBD
II
fault
code
diagnosis
.
See
also
On-
board
Diagnostics(OBD),
given
later
inthis
repair
group
.

3
.
White
exhaust
smoke
(steam)
.



a
.
Failed
cylinder
head
gasket
(probably
accompanied
bylowcompression
readings)
.

Replace
gasket
and
resurface
cylinder
head
if
necessary
.
Repair
Group
113
4
.
Blue-gray
exhaust
smoke
and
oily
spark



a
.
Contaminated
or
gasoline-diluted
engine
oil
.
Change
engine
oil
and
replace
oil
filter
.
plugs
.
Indicates
oii
burning
in
combustion
.



Repair
Group
020

b
.
Faulty
valve
guide
seals
or
valve
guides
.
Replace
valve
guide
oil
seals
or
overhaul
cylinder
head
.
Repair
Group
116

5
.
Pinging
or
rattling
when
under
load,



a
.
Ignition
timing
too
advanced
.
Ignition
knocksensors
faulty
(CheckEngine
light
traveling
uphill,
or
accelerating,
especially



illuminated)
.
Repair
Group
120fromlow
speeds
.
Indicates
pre-ignition
or



b
.
Fuel
octane
leve¡
toolow
.
detonation
.



c
.
Engine
running
too
hot
or
overheating
.
Check
cooling
system
.
Repair
Group
170

6
.
Light
metallic
tapping
that
varies
directly
with
engine
speed
.
Oil
pressure
warning
light
not
illuminated
.

7
.
Light
metallic
knock
that
varies
directly
with
enginespeed
.
Oil
pressure
warning
light
blinking
or
fully
illuminated
;
may
be
most
noticeable
during
hard
stops
or
cornering
.

8
.
Screeching
or
squealing
under
load
that



a
.
Loose,worn,
or
damaged
drive
belt
.
Inspect
belt(s)
.
Repair
Group
020
goesaway
when
coasting
.

9
.
Growling
or
rumbling
that
varieswith
engine



a
.
Remove
drive
belt(s)toidentifyfaulty
component
.
Check
for
play,
bearing
roughness,
rpm
.
Indicates
abad
bearing
or
bushing
in



and
loose
mountings
.
Refer
to
appropriate
repair
group
for
repair
procedures
.
an
engine-driven
accessory
.

DRIVEABILITY
TROUBLESHOOTING



On-Board
Diagnostics
(OBD)

On-Board
Diagnostics
is
incorporated
into
al¡
engine
man-



Two
generations
of
OBD
are
usedon
thecars
covered
by
agement
systems
used
on
the
cars
covered
by
this
manual
.



this
manual
:
Therefore,
checking
for
fault
codes
should
be
the
first
step
in
troubleshootinga
driveability
problem
.
For
additional
informa-



On-Board
Diagnostics
tion
on
engine
management
and
repair
see130
Fuel
Injec-
tion
.



"
1992-1995models
....
.
..
....
.
..
.......
OBD
I

"
1996-1998models
.
....
..
.
.
.
..
.
........
OBD
II

DRIVEABILITY
TROUBLESHOOTING

Tablec
.
Engine
Mechanical
Troubleshooting

b
.
Warped
or
cracked
cylinder
head
.
Resurface
or
replace
cylinder
head
.
Repair
Group
113

c
.
Cracked
cylinder
block
.
Replace
engine
or
short
block
.

c
.
Worn
piston
rings
.
Overhaul
or
replace
engine
.

d
.
Failed
cylinder
head
gasket
.
Replace
gasket
.
Repair
Group
113

d
.
Air/fuel
mixture
too
lean
(Check
Engine
light
illuminated)
.
Repair
Group
130

a
.
Valveclearances
excessive
.
Check
hydraulic
valve
adjusters
.
Repair
Group
116

b
.
Low
oil
pressure
orpossibly
defective
warning
light
circuit
.
Check
oil
pressure
andwarning
light
circuit
.
Repair
Group
119
c
.
Dirty
oil
.
Change
oil
.
Repair
Group
020
.

a
.
Low
oil
leve¡
.
Check
and
correct
oil
leve¡
.

b
.
Low
oil
pressure/worn
or
faulty
oil
pump
.
Oil
pump
pickup
restricted/clogged
.
Check
oil
pressure
.
Repair
Group
119

The
OBD
system
detects
emissions-related
engine
manage-
ment
malfunctions
and
tucos
on
the
Check
Engíne
lightin
the
in-
strument
cluster
.
TheCheck
Engine
light
will
stay
on
until
the
code(s)are
called
up
and
the
memory
is
erased
.
When
faulty
are
detected,
the
OBD
system
stores
a
Diagnostic
Trouble
Code
(DTC)
in
the
system
ECM
.
In
addition,
the
Check
Engine
warn-
ing
light
will
come
on
if
an
emissions-related
fault
is
detected
.

NOTE-

"
On
carswith
OBD
ti,
specialized
OBD
11
scan
tool
equipment
must
be
used
to
access
the
DTCs,
either
using
the
BMW
special
tool
ora
`generic"
OBD
11
scan
tool
.
See
130
Fuel
Injection
.

"
The
08D
11
fault
memory
(including
an
iiluminated
Check
Engine
light)
can
only
be
reset
using
the
spe-
cial
scan
tool
.
Removing
the
connector
from
the
ECM
or
disconnecting
the
battery
will
not
erase
the
fault
memory
.

Table
d
.
OBD
1
Fault
(Blink)
Codes

(1992-1995
modeis
only)

Graphic
representation
of
flashing
Check
Engine
light
fault
code
:
1221
5
Seconds
.
:-



2
.5~-

--05--

Fault
code
and
meaning



1
Corrective
action

Code
1216
:
Throttle
potentiometer

Code
1218
:
Output
stage,
group#1
(DME
3
.3
.ionly)

Code
1219
:
Output
stage,
group
#2
(DME
3
.3.1
only)

Code
1221
:
Oxygen
sensor
#1

Code
1224
:
Air
temperature
sensor
(NTC)

Code
1226
:
Knock
sensor
#2
(DME
3
.3
.1
only)

130

ENGINE-GENERAL
100-
9

2
.5
seconds,
then
go
off
for
2
.5
seconds
.
At
thispoint,
the
fault
codes
will
begin
to
flash
.
See
Table
d
.

If
more
than
one
fault
has
been
detected,
eachcode
will
be
separated
by
a2
.5
second
pause
.
When
al¡
fault
codes
havebeen
displayed,
there
will
be0
.5
second
flash
and
thenthe
light
will
remain
off
.
To
read
the
codes
again,
turn
the
key
off
and
then
on
again
.
Depress
theaccelerator
pedal
to
the
floor
five
times
quickly
(within
5
seconds)
.
The
codes
will
begin
to
repeat
.

On
cars
with
OBD
I,
fault
codes
can
be
read
by
turning
the



To
erase
the
fault
code
memory,
first
make
sure
the
fault

ignition
key
on
and
fully
depressing
theaccelerator
pedal
to



code
1000
(short
blink
and
then
light
goes
out
for
long
period)

the
floor
five
times
within
five
seconds
.
TheCheck
Engine



is
present,
then
depress
the
throttle
fully
for
at
least
10
sec-

light
will
then
remain
on
for
five
seconds,
blink
off,
come
on
for



onds
.
Read
the
fault
codes
as
described
earlier
and
check
for
the
1444
code
(no
faults
stored)
.

-,--------------
Check
Engine
light
on

Check
Engine
light
off

Code
1211
:
DM
E
Control
Module



DME
control
module
may
be
faulty
.
This
code
appears
if
the
control
module
fails
the
self
test
.
Check
inputsto
control
module
.
Repair
Group
130

Code
1215
:
Mass
air
flow
sensor



Check
air
flow
or
mass
air
flow
sensor
and
wiring
to
sensor
.
Repair
Group
130

Test
throttle
potentiometer
resistance
and
wiring
.
Repair
Group
130

Test
DME
control
module
input/outputs
.
Repair
Group
130

Test
DME
control
module
input/outputs
.
Repair
Group
130

Check
sensor
output
signal
to
DME
control
module
.
Repair
Group

Code
1222
:
Oxygen
sensor
lean/rich
control
stop



Check
for
intake
air
leaks
or
reasons
forrich
míxture
.
See
Driveabil-
ity
Troubleshooting
given
earlier
in
this
repair
group

Code
1223
:
Coolant
temperaturesensor
(NTC)



1
Test
coolant
temperature
sensor
.
Repair
Group
130

Test
intake
air
temperature
sensor
.
Repair
Group
130

Code
1225
:
Knock
sensor#1
(DME
3
.3
.1
only)



1
Check
knocksensorand
sensor
wiring
.
Repair
Group
120

Check
knocksensor
and
sensor
wiring
.
Repair
Group
120

Code
1231
:
Batteryvoltage
monitor



Test
battery
voltage
and
battery
check
charging
system
and
starter
.
Repair
Group
121

Code
1234
:
Speedometer
"A"signal
(DME
3
.3
.1
only)



Check
wiring
between
instrument
cluster
and
DME
control
module
.
Electrical
Wiring
Diagrams

Code
1237
:
A/C
compressor
cutoff
(DME
3
.3
.1
only)



Test
DME
control
module
inputs/outputs
from
A/C
system
.
Repair
Group
130

Code
1242
:
A/C
compressor
signal
(DME
3
.3.1
only)



Test
DME
control
module
inputs/outputs
from
A/C
system
.
Repair
Group
130

DRIVEABILITY
TROLIBLESHOOTING

100-
1
0
ENGINE-GENERAL

Table
d
.
OBD
I
Fault
(Blink)
Codes
(continued)

(1992-1995
modeis
only)

Graphic
representation
of
flashing
Check
Engine
light
fault
code
:
1221
-
;
5
Seconds
.
;--~
2
.5
r
----------------
Check
Engine
light
on

Fault
code
and
meaning



Corrective
action

Check
Engine
light
off

Code
1243
:
Crankshaft
position
sensor
(DME
3
.3
.1
only)



Test
crankshaft
position/rpm
sensor
and
wiring
from
sensor
lo
DME

control
module
.
Repair
Group
120

Code
1244
:
Camshaft
position
sensor
(DME
3
.3
.1
only)



Test
camshaft
position
sensor
and
wiring
fromsensor
to
DME
con-
trol
module
.
Repair
Group
130

Code
1245
:
Electronic
transmission
control
intervention
(DME
3
.3
.1



Check
wiring
between
DME
control
module
and
auto
.
transmission
only)



control
module

Code
1247
:
Ignition
secondary
monitor
(DME
3
.3
.1
only)



Check
secondary
voltage
lo
ignition
coils
.
Check
wiringat
ignition

coils
.
Repair
Group
120

Code
1251
:
Fuel
injector
#1
(DME
3
.113
.3
.1
only)



1
Test
injector
operation/signal
lo
injector
.
Repair
group130

Code
1252
:
Fuel
injector
#2
(DME
3
.113
.3
.1
only)



Test
injector
operation/signal
lo
injector
.
Repair
group130

Code
1253
:
Fuel
injector
#3
(DME
3
.1/3
.3
.1
only)



Test
injector
operation/signal
to
injector
.
Repair
group130

Code
1254
:
Fuel
injector
#4
(DME
3
.1/3
.3
.1
only)



Test
injector
operation/signal
to
injector
.
Repair
group
130

Code
1255
:
Fuel
injector
#5
(DME
3
.1/3
.3
.1
only)



Test
injector
operation/signal
to
injector
.
Repair
group130

Code
1256
:
Fuel
injector
#6
(DME
3
.1/3
.3
.1
only)



Test
injector
operation/signal
lo
injector
.
Repair
group130

Code
1261
:
Fuel
pump
control



Test
fuel
pump
relay
and
fuel
pump
circuit
.
Repairgroup
160

Code
1262
:
Idle
speed
control



Test
idleair
controlvalve
and
signalto
valve
.
Repair
Group
130

Code
1263
:
Fuel
tank
evaporative
(EVAP)
system



Test
EVAP
purge
valve
.
Repair
Group
160

Code
1264
:
Oxygen
sensor
heater



1
Test
oxygen
sensorheater
and
heater
relay
.
Repair
group
130

Code
1265
:
Check
engine
lamp
(DME
3
.3.1
only)



1
Test
for
faulty
bulb
or
wiring
.
Electrical
Wiring
Diagrams

Code
1266
:
VANOS
(DME
3
.3
.1
only)



1
Test
VANOS
solenoid
.
Check
for
signal
to
VANOS
solenoid
.

Code
1267
:
Air
pump
relay
control
(DME
3
.3
.1
only)



Test
air
pump
relay
and
wiring
(where
applicable)
Electrical
Wiring
Diagrams
Code
1271
:
Ignition
coil
#1
(DME
3
.3.1
only)



Test
ignitioncoil
and
wiring
toignitioncoil
.
Repair
Group
120

Code
1272
:
Ignition
coil
#2
(DME
3
.3.1
only)



Test
ignitioncoil
and
wiring
loignitioncoil
.
Repair
Group
120

Code
1273
:
Ignition
coil
#3
(DME
3
.3.1
only)



Test
ignitioncoil
and
wiring
loignitioncoil
.
Repair
Group
120

Code
1274
:
Ignítion
coil
#4
(DME
3
.3.1
only)



Test
ignitioncoil
and
wiring
toignitioncoil
.
Repair
Group
120

Code
1275
:
Ignitioncoil
#5
(DME
3
.3.1
only)



Test
ignition
coil
and
wiring
loignitioncoil
.
Repair
Group
120

Code
1276
:
Ignition
coil
#6
(DME
3
.3.1
only)



Test
ignitioncoil
and
wiring
loignitioncoil
.
Repair
Group
120

Code
1281
:
DME
control
module
memory
supply
(DME
3
.3
.1
only)



Check
voltage
supply
from
battery
lo
DME
control
module
.
Electri-

Code
1282
:
Fault
code
memory
(DME
3
.3.1
only)



Check
DME
control
module
inputs/outputs
.
Control
module
may
be
faulty
.
Repair
Group
130

Code
1283
:
Fuel
injector
output
stage
(DME
3
.3
.1
only)



Check
DME
control
module
inputs/outputs
.
Control
module
may
be
faulty
.
Repair
Group
130

DRIVEABILITY
TROUBLESHOOTING

cal
Wiring
Diagrams

Graphic
representation
of
flashing
Check
Engine
light
fault
code
:
1221

-
;
5
Seconds
.
~-



2
.5;-

Fault
code
and
meaning



Corrective
action

Code
1286
:
Knock
control
test
pulse
(DME
3
.3
.1
only)



Check
DME
control
module
inputs/outputs
.
Control
module
may
be
faulty
Repair
Group
130

Code
1000
(light
remains
off)
:



End
of
fault
code
output-all
fault
codes
have
been
displayed
.
No

~
corrective
action
necessary
.
Repeat
test
if
necessary

Code
1444
:



No
more
faults
.
No
corrective
action
necessary
.
This
code
must
be
present
lo
erase
fault
memory

Basic
Requirements



Preventive
Maintenance

The
following
list
contains
basic
checks
that
should
be
made
when
experiencing
driveability
problems
.

1
.
Check
intake
(induction)
system
for
leaks
.
Check
for

cracked,
loose,
or
disconnected
hoses
and
duct
work
.

Check
that
all
hose
clamps
are
tight
.

NOTE-

An
air
leak
allows
unmeasured
airto
enter
the
engine,
offen
resulting
in
an
in
overly
lean
fuel
mixture
and
causing
driveability
problems
which
will
cause
the
Check
Engine
light
to
come
on
.

Table
d
.
OBD
I
Fault
(Blink)
Codes
(continued)

(1992-1995
models
only)

7
-
1
--------------
Check
Engine
light
on

ENGINE-GENERAL
100-
1
1

Check
Engine
light
off

The
condition
of
the
fuel,
ignition
and
emission
controlsys-

tem
components
has
a
directeffect
onengineperformance

and
driveability
.
BMW
specifies
maintenance
of
certain
parts

at
regular
intervals
lo
keep
the
engine
in
proper
tune
.
Extend-
ing
maintenance
intervals
beyond
the
time
or
mileagerecom-
mended
bythe
manufacturer
can
adversely
affect
the
way
the
engine
runs
.
When
troubleshooting
driveability
problems,
a
good
starting
point
is
to
perform
a
major
engine
service,par-

ticularly
if
one
is
overdue
.
For
maintenance
schedules,
major
engine
service
and
other
driveability-related
maintenance

procedures,
see020
Maintenance
Program
.

Basic
Engine
Settings

2
.
Check
that
the
battery
isin
good
condition
.
Check
that

the
cables
are
tight
and
free
of
corrosion
at
both
ends
.



Idle
speed,
idle
mixture
(%CO),
and
ignition
timing
are
not

Check
that
all
related
ground
points
are
firmly
connect-



adjustable
.
The
adaptive
engine
management
system
is
de-

ed
and
in
good
condition
.
Check
al¡
harness
connectors



signed
lo
automatically
compensate
for
changes
in
engine
op-

for
damage
and
corrosion
.



erating
conditions,
although
the
adaptive
range
is
limited
.

Once
these
limits
are
exceeded,
driveability
problems
usually

3
.
Check
for
prwer
and
ground
at
the
Engine
Control



become
noticeable
.

Module
(ECM)
.
Check
the
main
grounds
for
the
ECM
.

See130
Fuel
Injection
.



NOTE-

If
the
DME
adaptive
limits
are
exceeded,
the
Check
En-
4
.
Check
the
fuses
.
Check
for
sufficient
fuel
in
the
tank
.
If



gine
light
will
come
on,
indicating
an
emission
related
the
engine
ranout
of
fuel,
it
will
take
a
little
time
to
re-



fault
.
See
130
Fuel
Injection,
store
fuel
pressure
.
See
160
Fuel
Tank
and
Fuel

Pump
.
Oxygen
Sensors

5
.
Check
for
spark
at
the
spark
plugs
.
If
the
tachometer

needle
bounces
while
the
engine
is
crankedby
the



A
high
oxygen
level
in
the
engine
exhaust
indicates
a
lean

starter
then
the
ignition
system
is
probably
working
cor-



air-fuel
mixture
and
a
low
oxygen
level
indicates
a
rich
mix

rectly
.
See
120
Ignition
System
.



ture
.
The
oxygen
sensor,
shown
in
Fig
.
10,
measures
the
oxy-

gen
content
in
the
exhaust
gasand
generates
a
variable

6
.
Check
for
any
faults
through
the
On-Board
Diagnostics



voltage
signal
.
Using
that
feedback
signal
asan
input,
the

system
.
See
On-Board
Diagnostics
(OBD)
.



DME
control
module
fine
tunes
the
air-fuel
mixture
.

DRIVEABILITY
TROUBLESHOOTING

al
Icld

Table
e
.
Engine
Driveability
Troubleshooting

c
l



1



I



f



I



I
Oxygen
sensor
faulty



Test
oxygen
sensor
.

ENGINE-GENERAL
100-
1
5

SYMPTOMS

a
.
Engine
fafs
tostart

b
.
Engine
startsbut
stops
immediately

c
.
Erratic
engine
idle

d
.
Poor
engine
responseon
acceleration

e
.
Erratic
engine
operation
in
al¡
speed
ranges

f
.
Excessive
fuel
consumption
g
.
Poor
enginepower,
fails
to
rev
up
h
.
CO
content
toolow

i.
CO
content
too
high

CAUSES



CORRECTIVE
ACTION

a



Fuel
pump
faulty



Test
fuel
pump
.
Repair
Group
160

a



e



Ignition
system
faulty



Test
ignition
system
.
Repair
Group
120
a



Main
relay
or
fuel
pump
relay
faulty



Test
main
relay
.
Repair
Group
130
a



Crankshaft/rpm
position
sensor
faulty



Test
crankshaft/rpm
sensor
.
120
b



c



h



i



ldle
speed
control
valve
faulty



Test
idle
speed
control
valve
.

c



d



e



Throttle
position
sensor
faulty
or
idle
signal
to



Test
throttle
position
sensor
.
DME
control
module
missing
.

c



d



h



i



Mass
air
flow
sensor
faulty



Test
mass
air
flow
sensor
Repair
Group
130
a



b



c



d



e



h



Large
air
intake
system
leak



Check
for
major
intake
air
leaks
downstream
of
mass
air
flow
sensor
.

a



c



d



e



g



h



Fuel
pressure
too
low



Test
fuel
pressure
.
Repair
Group
130

?



I



F
ue
l
pr
essu
r
e
t
oo
high



T
est
f
u
el
pressure
.
Repair
Group
130
d



e



g



h



Fuel
pump
delivery
volume
too
low



Test
fuel
pump
delivery
volume
.
Repair
Group
160
a



c



e



f



h
q
C
oo
l
a
nt
t
e
mp
e
r
a
t
u
r
e
se
n
so
r
f
au
lty



--]
T
est
coo
l
a
n
t
temp
erature
sensor
.

c



e



~



f



i



~
Fuel
injectors
leaking



Check
fuel
injectors
and
replace
leaking
injectors
.

~
Repair
Group
130

Throttle
plate
binding
or
incorrectly
adjusted



Check
throttle
plate
and
adjust
if
necessary
.

a



c



Electrical
connections
loose,
broken,
or
cor-



Visually
inspect
connectors
and
correct
any
roded



faults
.
Repair
Group
600
Ground
connections
loose,
broken,
or
corroded



Visually
inspect
ground
connections
and
correct
any
faults
.
Repair
Group
600

c



e
~



f



CO
content
too
high



Test
air
flowor
mass
air
flow
sensor
.
Repair

~
Group
130
a



b



c



d



e



CO
content
too
low



Test
mass
air
flow
sensor
.
gb



c



d



e



f



g



h



i



Inputsignals
to
ECM
missing,
ECM
in
limp



Make
electrical
tests
at
DMEECM
relay
.
Repair

home
mode



Group
130
a
~
b
~
c
~
d



e]



f



g



h



i



ECM
faulty



Test
DMEECM
inputs
.
If
all
inputs
are
correct,
replace
ECM
.

DRIVEABILITY
TROUBLESHOOTING

Fig
.
23
.
When
reinstalling
chain
tensioner
on
M44
engine,
old
oil
in
tensioner
piston
mustbe
expelled
bycompressing
piston
in
vise
.
When
compressing
piston,
only
compress
up
to
end
cir-
clip
(arrow)
.

21
.
Turn
engine
overby
hand
in
direction
of
rotation
at
least

two
fui¡
rotations
.
Reinstall
camshaft
and
crankshaft

locking
tools
to
check
engíne
timing
.
Remove
locking

tools
if
no
faults
are
found
.

22
.
Insta¡¡
upper
timingchain
cover
.

"
Install
gaskets
and
instan
cover
using
two
mounting



Tightening
Torque

bolts
.
Using
a
screwdriver,
lever
down
on
front
cover



"
Cylinder
head
cover
until
cover
gasket
surface
is
flush
with
cylinder
head



to
cylinder
head
(M6
screws)
.......
10
Nm
(89
in-lb)

gasket
surface
.
See
Fig
.
24
.
Tighten
two
bolis
.

"
Insta¡¡
and
tighten
remainder
of
bolis
.

23
.
Install
cylinder
head
cover
.

CYLINDER
HEAD
REMOVAL
AND
INSTALLATION



113-
9

0012507

Fig
.
24
.
Install
upper
timing
case
cover
with
two
bolis,
then
press

down
on
cover
so
that
top
surface
is
flush
withcylinder
head
(arrow)
.
Hold
cover
in
position
and
tighten
bolis
.

"
Clean
old
gasket
glue
from
sealing
surfaces
.
Usea

small
amount
of
3-Bond
®
1209
adhesive
or
equivalent

at
corners
of
half-moon
cut-outs
at
back
of
cylinder

head
.
See
Fig
.
25
.

NOTE-

OnM44
engines,
reptace
sea¡
for
oil
supply
tube
.
See
Fig
.
17
.)

Fig
.
25
.
Rear
of
cylinder
head
cover
showing
area
where
sealant
(ar-
rows)
should
be
applied
.
Inset
shows
cylinder
head
cover
mounting
bolt
and
insulator
assembly
:
M6
screw
(1),
rubber
damper
(2),
washer
(3)
.

24
.
Installation
of
remaining
parts
is
reverseofremoval,

noting
the
following
:

"
Make
sure
al¡
sealing
surfaces
are
clean
and
free
of
old

gasket
material
.
Install
new
intake
manifold
gasket
.

"
On
M44
engine
:
Replace
seals
above
and
below

crankcase
ventvalve
.

"
When
installing
lower
intake
manifold,
make
sure
hol-

low
locating
bushings
are
on
two
lower
studs
.

"
Reinstall
harness
connectors
for
oil
pressure
switch

and
coolant
temperature
sensor
before
installing
in-

take
manifold
.
Tighten
manifold
nuts
in
stages
.

"
Refill
cooling
system
as
described
in
170
Radiator

and
Cooling
System
.

"
Change
engine
oil
and
filter
as
described
in
020
Main-

tenance
Program
.

"
If
necessary,
adjust
accelerator
cable
.

"
Run
engine
at
approx
.
3,500
rpm
for
about
20
seconds

to
allow
hydraulic
chain
tensioner
to
fill
with
oil
.

"
Reconnect
battery
last
.

CYLINDER
HEAD,-CYLINDER