M42 BMW 318i 1994 E36 Workshop Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1994, Model line: 318i, Model: BMW 318i 1994 E36Pages: 759
Page 30 of 759
020-
8
MAINTENANCE
PROGRAM
FLUID
AND
LUBRICANT
SPECIFICATIONS
The
fluids
and
lubricante
specified
by
BMW
are
listed
in
Ta-
ble
e
.
Shown
below
is
engine
oil
viscosity
(SAE
grade)
vs
.
oper-
ating
temperature
range
for
the
BMW
enginescovered
in
this
manual
.
Engine
Oil
Viscosity
Requirements
vs
.
Temperature
`S
EAVic
P
Q
SAE
swao
YCO
0
N
M42
engine
1
.1
I
(1
.2
US
qt
.)
M44
engine
1
.1
l(1.2
US
qt
.)
M50
engine
1
.1
1(1.2
US
qt
.)
M52
engine
1
.21(1.3
US
qt
.)
S50US
engine
1
.21(1.3
US
qt
.)
S52US
engine
1
.21(1.3
US
qt
.)
°F
80
-
1o-0
-
30
-----20
WARNING
-
The
use
of
fluids
that
do
not
meet
BMWs
specifica-
tions
may
impair
performance
and
refability,
and
may
void
warranty
coverage
.
Tablee
.
Fluids
and
Lubricants
0013227
Fluid
Approximate
Specification
capacity
Engine
oil
with
filter
change
M42
engine
5
.01
(5
.3
US
qt
.)
M44
engine
5
.0
I
(5
.3
US
qt
.)
M50
engine
6
.5
I
(6.9
US
qt
.)
API
service
SH
or
M52
engine
6
.51
(6.9
US
qt
.)
si
S50US
engine
6
.51
(6.9
US
qt
.)
S52US
engine
6.0
I
(6.3
US
qt
.)
Manual
transmission
oil
FLUID
AND
LUBRICANT
SPECIFICATIONS
See
230Manual
Transmission
for
NOTE-
fluid
specification
Tablee
.
Fluids
and
Lubricants
(continued)
Fluid
Approximate
Specification
capacity
Automatic
transmission
fluid
(ATF)
(drain
and
fill)
(additional
fluid
required
when
installing
a
drytorque
converter)
A4S
310R
See240
AutomaticTransmission
for
fluid
A4S
270R
specification
information
A5S
310Z
Final
drive
(drain
and
fill)
(Lifetime
fluid
;
no
fluid
change
required)
4-cylinder
1
.1
I
(1.2
US
qt
.)
BMW
SAF-XO
6-cylinder
1.7
l(1
.8
US
qt
.)
synthetic
oil
(ex
.
limited
slip)
BMW
SAF-X1-S
synthetic
oil
(limit-
ed
slip)
Power
steering
fluid
Al¡
modeis
permanentlysealed
Dexron
IIPATFno
drain
plug
rake
fluid
All
modeis
-
~
S
AE
Dot4
Engine
coolant
M42
engine
6
.51(6
.9
US
qt
.)
M44
engine
6
.51(6
.9
US
qt
.)
M50
engine
10
.51
(11
.1
US
qt
.)
50%
BMW
anti-
M52
engine
10
.5
1
(11
.1
US
qt
.)
freezel
50%
water
S50US
engine
10
.75
1(11
.4
qt
.)
S52US
engine
10
.75
I
(11
.4
qt
.)
CA
UTION-
Multi-viscosity
engine
oils
should
not
beused
in
the
manual
transmission
.
Use
of
such
an
oil
could
shorten
the
service
life
of
thetransmission
.
Manual
Transmission
Fluid
The
manual
transmissions
installed
in
the
E36
modeis
are
normallyfilled
with
automatic
transmission
fluid
(ATF),
although
alternative
synthetic
lubricants
may
havebeen
used
from
-
the
factory,
depending
on
transmission
type
and
model
year
.
Con-
sult
230
Manual
Transmission
for
additional
information
on
identifying
the
type
of
fluid
installed
.
Automatic
Transmission
Fluid
The
automatic
transmissions
installed
in
the
E36
modeis
are
normally
filled
with
Dexron
111
automatic
transmission
fluid
(ATF),
although
alternative
fluids
havebeen
installed
from
the
factory,
depending
on
transmission
type
and
model
year
.
Some
transmission
are
filled
with
a
special
BMW
"life-time"
automatic
transmission
fluid,
whích
does
not
requireperiodic
fluid
changes
.
Consult
240
Automatic
Transmission
for
ad-
ditional
fluid
specification
information
.
information
1
The
11-
11
lubrican
type
canbefound
on
ti
¡e
`Yype
plate"
on
the
side
of
the
transmission
.
Consult
an
authorized
BMW
dealer
foralternate
fluid
use
and
the
Continued
most-up-to-date
information
regarding
transmission
op-
erating
fluids
.
Page 38 of 759
020-
1
6
MAINTENANCE
PROGRAM
Fuel
filter,
replacing
Oxygen
sensor
(regulating)
\
Catalytic
Oxygen
sensor
convertor
(monitoring)
Fig
.
21
.
Typical
1996
and
later
exhaust
system
showing
oxygen
sensor
locations
.
UNDER-CAR
MAINTENANCE
convertor
On
early
4-cylínder
cars,
the
fuel
filter
is
mounted
under
the
caron
the
left
front
bulkhead
.
On
early
6-cylínder
cars,
the
fuel
filter
is
mounted
to
the
front
left
motor
mount
in
theengine
com-
partment
.
See
Fig
.
22
.
0013139
Fig
.
22
.
Fuel
filter
location
(arrow)
on
bulkheadunder
left
side
of
vehi-
cle
.
Filter
for
M42
engine
shown
.
On
later
cars,
the
fuel
filter
is
located
beneath
the
centerof
the
car,
approximately
under
the
driver's
seat
.
See
Fig
.
23
.
A
protective
cover
is
installed
overthe
fuel
filter,
which
must
be
re-
moved
to
access
the
filter
.
UNDER-CAR
MAINTENANCE
Exhaust
flap
actuator
(monitoring)
NOTE-
Drain
the
fuel
filter
trom
the
inlet
side
into
a
container
and
inspect
the
drained
fuel
.
Check
for
rust,
moisture
and
contamination
.
WARNING
-
Fuel
will
be
expelled
when
the
filter
is
removed
.
Do
not
smoke
or
worknear
heaters
or'other
fire
haz-ards
.
Keep
a
tire
extinguisher
handy
.
CAUTION-
Clean
thoroughly
around
the
filter
connections
be-
fore
removing
them
.
0012726
Fig
.
23
.
Fuel
filter
location
under
center
of
car
(arrow)
.
Filter
for
M52
engine
shown
.
Catálytic
\
Oxygen
sensor
When
replacing
the
fuel
filter,
disconnect
the
battery
negative
(-)
cable
and
clamp
the
filter
inlet
and
outlet
hoses
to
lessen
fuel
spillage
.
Loosen
thecenter
clamping
bracket
and
the
two
hoseclampson
either
end
of
the
filter
.
Note
the
arrow
or
mark-
ings
indicating
direction
of
flow
on
the
new
filter
.
Install
the
filter
anduse
new
hose
clamps
.
Page 43 of 759
GENERAL
.
.....
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
...
100-1
Cylinder
Block
and
Crankshaft
.
.
.
.
.
.
.
.
.
...
100-1
Connecting
Rods
and
Pistons
.
.
.
.
.
.
.
.
.
.
.
.
.
100-1
Cylinder
Head
and
Valvetrain
.
.
.
.
.
.
.
.
.
.
.
.
.
100-2
VANOS
(Variable
Valve
Timing)
.
.
.
.
.
.
.
.
...
100-2
DISA
(Dual
Resonance
Intake
System)
.
.
.
.
.
100-3
Engine
Management
System
.
.
.
.
.
.
.
.
.
.
.
.
.
100-3
Ignition
......
.
.
.
.........
.
.
.
.
.
.
.
.
.
.
.
.
100-5
Fuel
Delivery
..
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
.
.
.
100-5
Cooling
System
.
...........
.
.
.
.
.
.....
.
.
100-5
Lubrication
System
.........
.
.
.
.
.
.
.
.
.
.
.
.
100-5
MECHANICALTROUBLESHOOTING
.
.
.
.
100-5
Warnings
and
Cautions
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
100-5
Cylinder
compression,
checking
.
.
.
.
.
.
.
.
.
.
.
100-6
EngineMechanical
Troubleshooting
Table
.
.
.
100-7
DRIVEABILITY
TROUBLESHOOTING
...
100-8
GENERAL
There
are
various
engíne
configurations
used
in
the
1992-
1998
E36
cars
.
See
Table
a
.
On
both
four-
and
6-cylinder
engines,
the
cylinder
block
is
cast
¡ron
with
integral
cyiinders
.
The
cyiinders
are
exposed
on
all
sides
to
circulating
coolant
.
The
fully
counterweighted
crankshaft
rotates
in
replaceable
split-shell
main
bearings
.
Oiiways
drilled
into
the
crankshaft
pro-
vide
bearing
lubrication
.
O¡I
seals
pressed
into
alloy
sea¡
hous-
ings
are
installedat
both
ends
of
the
crankshaft
.
100
Engine-General
Tablea
.
Engine
Specifications
ENGINE-GENERAL
100-1
On-Board
Diagnostics
(OBD)
...
.
.
.
.
.
.
.
.
.
.
.
100-8
Basic
Requirements
....
.
.
.
...
.
.
.
.
.
....
.100-11
Preventive
Maintenance
......
.
.
.
.
.
.....
100-11
Basic
Engine
Settings
..
.
.....
.
.
.
.
.
.....
100-11
Oxygen
Sensors
.
.
.
...
.
.
.
...
.
.
.
.
.
....
.100-11
Air
Flow
Measurement
and
Vacuum
Leaks
.
.100-12
Battery
Voltage
.
.
...........
.
.
.
.
.
.....
100-12
Wiring
and
Harness
Connections
.
.
.
.
.....
100-13
Ground
Connections
...
.
.....
.
.
.
.
.
.....
100-13
Fue¡
Supply
....
.
...........
.
.
..
.....
.100-14
TABLES
a
.
Engine
Specifications
...
...
...........
.
..
..
.100-1
b
.
Engine
Management
Systems
..
..
...........
..
100-5
c
.
Engine
Mechanical
Troubleshooting
..........
.
.
100-8
d
.
OBD
1
Fault
(Blink)
Codes
(1992-1995
models
only)
.
...
..
..
..........
..
.100-9
e
.
Engine
Driveability
Troubleshooting
...........
.100-15
Model
Engine
code
No
.
of
Dispiacement
Compression
Horsepower
cyiinders
liters
(cu
.
in
.)
ratio
SAE
net
@
rpm
318i/is/¡C
1992-1995
M42
4
1
.8
(109
.6)
10
.0
:1
100
@
6000
1996-1998
M44
4
1
.9
(115
.6)
~
10
.0
:1
103
@
6000
323ís/iC
1998
M52
6
2
.5
(152
.2)
10
.5
:1
168
@
5,500
325i/is/iC
1992-1995
M50
6
2
.5
(152
.2)
10
.0
:1
110
@
5,900
328i/is/iC
1996-1998
M52
6
2
.8
(170
.4)
10
.2
:1
190
@
5,300
M3
1995
S50US
6
3
.0
(182
.5)
10
.5:1
240
@
6,000
1996-1998
S52US
6
3
.2
(192
.3)
10
.5:1
240
@
6,000
Cylinder
Block
and
Crankshaft
Connecting
Rods
and
Pistons
The
forged
connecting
rods
use
replaceable
split-shell
bearings
at
the
crankshaft
endand
solid
bushings
at
the
pis-
ton
pin
end
.
The
pistonsare
of
the
three-ring
typewith
two
up-
per
compression
rings
and
a
lowerone-piece
o¡i
scraper
ring
.
Fui¡-floating
piston
pins
are
retained
with
circlips
.
GENERAL
Page 47 of 759
ignition
Table
b
.
Engine
Management
Systems
engine
has
high
mileage
.
Engine
1
System
4-cylinder
engines
M42
(1992-1995)
Bosch
DME
Ml
.7
M44
(1996-1998)
Bosch
DME
M5
.2
(OBD
II)
6-cylinder
engines
M50
(1992)
Bosch
DME
M3
.1
M50
VANOS
(1993-1995)
Bosch
DME
M3
.3
.1
M52
(1996-1998)
Siemens
MS41
.1
(OBD
II)
S50US
(1995)
Bosch
DME
M3
.3
.1
S52US
(1996-1998)
Siemens
MS41
.1
(OBD
II)
Both
the
4-cylinder
and
6-cylinder
engines
use
a
distributor-
less
ignition
system
with
individual
ignition
coils
for
each
cylin-
der
.
FuelDelivery
Pressurized
fuel
from
the
in-tank
fuel
pump
is
injected
via
solenoid-type
fuel
injectors
.
The
ECM
controls
the
opening
and
closing
of
the
injectors
by
switchingthe
ground
side
of
each
injector
circuit
.
The
exact
amount
of
fuel
injected
is
de-
termined
by
the
amount
of
timethe
injectors
are
open
.
Cooling
System
Whenever
the
engine
is
running,
acoolant
pump
circulates
coolant
through
the
engine
and,
if
either
heater
control
valves
are
open,
through
the
heater
core
in
the
passenger
compart-
ment
.
The
coolant
absorbs
excess
heat
and
carries
it
to
the
ra-
diator
where
it
is
transferred
into
the
passing
airstream
.
A
thermostat
controls
the
flow
of
coolant
through
the
radiator
based
on
engine
temperature
.
Lubrication
System
The
lubrication
system
is
pressurized
whenever
theengine
is
running
.
The
oil
pump
draws
oil
through
a
pickup
in
the
bot-
tom
of
the
oil
pan,thenforces
it
through
a
replaceable
oil
filter
and
finto
the
engine
oíi
passages
.
On
4-cylinder
engines,
the
oil
pump
is
mounted
to
the
front
engine
cover
.
On
6-cylinder
engines,thechain-driven
oil
pump
is
bolted
to
the
bottom
of
the
cylinder
block
.
A
pressure
relief
valve
limits
the
maximum
system
pres-
sure
.
A
bypass
valve
prevents
the
oil
filter
from
bursting
and
insures
engine
lubrication
should
the
filter
become
plugged
.
See
119
Lubrication
System
for
additional
information
.
ENGINE-GENERAL
100-
5
Various
versions
of
DME
systems
are
usedon
thecars
cov-
MECHANICAL
TROUBLESHOOTING
ered
by
this
manual
.
See
Table
b
.
Each
system
is
highly
adaptive
to
compensate
for
things
suchasengine
wear
and
When
troubleshooting
an
engine
that
fails
to
start
or
runs
vacuum
leaks
.
poorly,
first
check
its
mechanical
condition-particularly
if
the
Warnings
and
Cautions
For
personal
safety,
as
well
asthe
protection
of
sensitive
electronic
components,
the
following
warnings
and
cautions
must
be
adhered
to
during
all
troubleshooting,
maintenance,
and
repairwork
.
WARNING
-
"
The
ignition
system
produces
high
voltages
that
can
be
fatal
.
Avoid
contact
with
exposed
termi-
nals
anduse
extreme
caution
when
working
on
a
car
with
the
ignition
switched
on
or
the
engine
running
.
"
Do
not
touch
or
disconnect
any
high
voltage
ca-
bles
from
the
coil,
distributor,
orspark
plugs
while
the
engine
is
running
or
being
cranked
by
the
starter
"
Connect
and
disconnect
the
engine
manage-
ment
system
wiring
and
test
equipment
leads
only
when
the
ignition
is
switched
off
.
"
Gasoline
is
highly
flammable
and
its
vapors
are
explosive
.
Do
not
smoke
or
work
on
a
car
near
heaters
or
other
fire
hazards
when
diagnosing
and
repairing
fuel
system
problems
.
Have
a
fire
extínguisher
available
in
case
of
an
emergency
.
"
Disconnecting
the
battery
may
erase
fault
code(s)
stored
in
control
module
memory
.
Using
special
BMW
diagnosnnc
equipment,
check
for
fault
codes
prior
to
disconnecting
the
battery
cables
.
If
the
Check
Engine
lightis
illuminated,
see
On-
Board
Diagnostics
(OBD)
forfault
code
infor-
mation
.
If
any
other
system
faults
havebeen
de-tected
(indicated
byan
illuminated
warning
light),
see
an
authorized
BMW
dealer
.
CAUTION-
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
gíven
at
the
front
of
this
manual
on
page
viii
.
"
Do
notconnect
any
test
equipment
that
delivers
a
12-volt
power
supply
to
terminal15
(+)
of
the
ignition
coil
.
The
current
flow
may
damage
the
ECM
.
In
general,
connect
test
equipment
only
as
specified
by
BMW,
this
manual,
or
the
equip-
ment
maker
.
"
Do
not
disconnect
the
battery
with
the
engine
running
.
Do
notrunthe
engine
with
any
of
the
sparkplug
wires
disconnected
.
MECHANICAL
TROUBLESHOOTING
Page 68 of 759
113-2
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
0011s6i
-
0Fig
.
1
.
Front
exhaust
pipe
to
exhaust
manifold
mountíng
nuts
(arrows)
.
-1
~~
0013023
4
.
Remove
air
filter
housing
complete
with
mass
air
flow
Fig
.
3
.
Coolant
hose
connection
beneath
intake
manifold
on
M42
sensor
and
attached
hoses
and
ducting
.
See
Fig
.
2
.
engine
(arrow)
.
0011969
Fig
.
2
.
Air
filter
housing/air
intake
connections
on
M44
engine
with
traction
control
.
Clamp
atthrottle
housing
(A)
;
mass
air
flow
sensor
connector
(B)
;
and
clips
at
upper
air
filter
housing
(C)
.
Coolingsystem,
draining
5
.
Draincoolant
from
engine
block
and
radiator
.
See
170
Radiator
and
Cooling
System
.
NOTE-
"
The
block
drain
is
on
the
exhaust
sideof
the
engine,
near
cylinder
no
.
4
.
6
.
Disconnect
hoses
from
coolant
flange/thermostat
hous-
ing
on
frontof
cylinder
head
.
Unbolt
thermostat
housing
from
cylinder
head
.
CYLINDER
HEAD,
4-CYLINDER
7
.
On
M42
engines,
disconnect
hose
from
coolant
pipe
on
left
side
of
engine
.
See
Fig
.
3
.
8
.
Disconnect
heater
hoses
from
coolant
flange
on
rear
of
cylinder
head
.
Cylinder
head
cover,
removing
9
.
Remove
ignition
coil
pack
from
rightstrut
tower
.
See
Fig
.
4
.
0011995
"
The
radiator
drain
plug
is
on
the
bottomof
the
radiator
Fig
.
4
.
Cylinder
head
cover
showing
location
of
engine
breather
hose
on
the
driver's
side
.
Remove
small
plastic
lock
clipto
(A),
wiring
harness
duct
(B),
and
ignition
coil
pack
(C)
.
M44
pull
radiator
drain
plug
out
completely
.
engine
shown
.
Cover
on
M42
engine
is
similar
.
10
.
Disconnect
engine
breather
hose
from
cylinder
head
cover
.
Page 70 of 759
113-4
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
20
.
Disconnect
main
engine
wiring
harness
connector
.
La-
bel
and
disconnect
harness
connectors
for
crankshaft
and
camshaft
sensors
.
See
Fig
.
8
.
0012504
Fig
..
Crankcase
vent
valve
(A),
camshaft
and
crankshaft
sensor
harness
connectors
(B),
locating
bushings
(C),
main
engine
wiring
harnessconnector
(D)
.
M44
engine
shown
.
NOTE-
Early
engines
do
not
havea
maín
disconnect
at
the
lower
intake
manifold
harness
.
lf
necessary,
remove
the
cable
ducting
bolts
and
set
harness
ducting
aside
.
21
.
Remové
lower
section
of
intake
manifold
.
"
Remove
Y
shaped
supportbracket
from
underside
of
manifold
.
(See
Fig
.
6
.)
"
Unbolt
support
brackets
from
alternator
and
starter
.
"
Remove
nuts
holding
manifold
to
cylinder
head
and
pull
manifold
back
until
harness
connectors
for
oil
pressure
switch
and
coolant
temperature
sensorare
accessible
.
Label
and
disconnect
connectors,
then
re-
move
manifold
and
set
aside
.
Timing
chains,
uncoupling
26
.
Lock
crankshaft
in
TDC
position
by
insertíng
BMW
spe-
22
.
On
M42
engines,
remove
thermostat
housing
from
up-
cial
tool
no
.
11
2
300
through
bore
and
into
hole
infly-
per
timing
chaincover
.
wheel
or
driveplate
.
See
Fig
.
11
.
23
.
On
late
M44
engines
(January
1997
and
later),
remove
NOTE-
secondary
air
injection
check-valve
from
front
of
engine
"
If
necessary,
remove
plug
from
locating
bore
in
lower
and
lay
aside
.
edge
of
bell
housing
to
insert
locking
tool
.
24
.
Remove
cylinder
identification
sensor
from
upper
tim-
ing
chaincover
.
Remove
upper
timing
chaincover
.
See
Fig
.
9
.
25
.
Set
engine
to
approximate
TDC
by
rotating
in
normal
operating
direction
until
camshaft
lobes
at
cylinder
no
.
1
are
facing
each
other
.
See
Fig
.
10
.
CYLINDER
HEAD,
4-CYLINDER
Fig
.
9
.
Upper
timing
chain
cover
bolts
(arrows)
.
Remove
secondary
air
injection
check
valve
fromhose
(A)
on
M44
engine
.
Re-
move
cylinder
identification
sensor
from
chaincover
(B)
.
0011998
Fig
.
10
.
Engine
set
to
approximate
TDC
.
Cylinder
no
.
1
camshaft
lobes
face
in
and
arrows
on
sprockets
poínt
up
(arrows)
.
"
Confirm
that
the
locking
tool
has
been
correctly
in-
stalled
by
trying
to
rotate
the
crankshaft
.
27
.
Lock
camshafts
at
TDC
by
mounting
BMW
specíal
tool
no
.
113
240
over
square
ends
of
camshafts
.
See
Fig
.
12
.
NOTE-
Check
that
tool
is
squarely
seated
on
cylinder
head
gasket
surface
.
If
necessary,
rotate
camshafts
slightly
using
an
open-end
wrench
at
hex
oncamshafts
.
Page 72 of 759
113-
6
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
32
.
Using
Torx
E12
socket,
remove
cylinder
head
bolts
in
2
.
Check
gasket
surface
of
cylinder
head
and
cylinder
the
sequence
indicated
.
See
Fig
.
15
.
Remove
cylinder
block
for
warpage
using
a
straight
edge
.
head
and
head
gasket
.
Discard
head
boits
.
3
.
On
M42
engine
:
Be
sure
oil
feed
check
valve
and
spac-
er
are
correctly
positioned
in
block
.
See
Fig
.
16
.
0012502
Fig
.
15
.
Cylinder
head
bolt
loosening
sequence
.
Use
Torx
El
2
socket
.
Cylinder
head,
installing
(4-cylinder
engine)
CAUTION-
If
the
camshafts
were
removedrínstalled
while
the
cylinder
head
was
off,
a
minimum
wafting
time
ís
requíred
after
installing
the
camshafts
.
When
the
camshafts
are
removed,
the
hydraulic
lifters
canexpand
.
This
expansion
can
cause
fncreased
valve
lift,
resultíng
in
open
valves
and
pfston
con-
tact
Cylinder
head
installation
waiting
times
"
Ator
above
68°F
(20°C)
...............
10
minutes
"50-68°F
(10-20°C)
.
.
..
...............
30
minutes
"
32-50°F
(0-10°C)
..
.
..
...............
75
minutes
1
.
Clean
cylinder
head
and
gasket
surfaces
of
cylinder
block
and
al¡
timing
chain
covers
.
"
Remove
al¡
foreign
matter
and
any
¡¡quid
from
bolt
holes,
then
clean
with
a
thread
chaser
.
CAUTION-
Do
not
useametal
scraper
or
wire
brush
to
clean
the
alumfnum
cylinder
head
or
pistons
.
If
neces-
sary,
useahard
wooden
or
plastic
scraper
.
Also
available
are
abrasivediscs
to
be
used
ín
conjunc-
tionwíth
an
electric
dril¡
.
Be
sure
to
use
the
correct
disc
for
the
type
of
metalbeingcleaned
.
CYLINDER
HEAD,
4-CYLINDER
Fig
.
16
.
Oil
feed
check
valve
and
spacer
used
on
M42
engine
.
Install
check
valvewíth
collar
(arrow)
facing
down
.
CAUTION-
If
the
check
valve
is
not
installed
correctly,
oil
flow
to
the
cylinder
head
would
be
restrícted
.
4
.
Place
new
cylinder
head
gasket
on
surface
of
cylinder
block
.
Check
that
two
locating
dowels
are
correctly
po-
sitioned
in
block
and
not
damaged
.
CAUTION-
The
word
"OBEN",
prfnted
on
the
gasket,
should
face
up
.
5
.
Place
new
rubber
profile
gasket
in
groove
of
front
cover
.
6
.
With
camshafts
locked
in
TDC
positionwith
BMW
spe-
cial
tool
as
described
earlier,
set
cylinder
head
in
posi-
tion
.
CAUTION-
"
The
camshafts
mustbe
focked
in
the
TDC
posi-
tion
at
the
rear
of
the
cylinder
head
with
BMW
specfal
tool
no
.
113240
before
installing
the
cyl-
inder
head
.
"
Make
sure
the
crankshaft,
which
had
been
rotat-
ed
approximately
45°
opposite
the
dfrection
of
engine
rotation,
is
still
in
thatposition
before
low-
ering
the
cyffnder
head
ínto
position
.
"
Torx-type
cylinder
head
bolts
should
not
be
re-
used
.
They
are
stretch-type
bolts
and
must
al-
waysbe
replaced
whenever
loosened
.
Page 74 of 759
113-8
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
IW?
-
L
'/~f
W
~
4r
"
-
"
;,s
1
12
.
On
M44
engine
:
Place
sensor
wheel
on
intake
cam-
shaft
sprocket
so
that
arrowon
sensor
wheel
points
up
.
13
.
Instan
and
hand-tighten
sprocket
mounting
bolts
.
CAUTION-
Different
hydraulic
chaintensioners
were
used
during
manufacture,
depending
onengine
type
.
See
Fig
.
21
.
Note
that
the
late
style
tensioner
can
be
retrofitted
to
the
earlier
engine,
so
be
sure
to
identify
the
version
of
tensioner
installed
as
insta-lation
instructions
vary
between
the
two
.
14
.
On
M42
engine
:
Disassemble
chain
tensioner
by
strik-
ing
outer
sleeve
against
a
solid
object
.
This
will
release
snap
ring
and
tensioner
will
separate
.
See
Fig
.
22
.
M42
Engine
up
and
camshaft
threaded
holes
centered
in
siotted
holes
.
CYLINDER
HEAD,
4-CYLINDER
0013024a
Outer
sl
eve
Detent
ring
Spri
g
Fig
.
22
.
Disassembled
chain
tensioner
for
M42
engine
.
15
.
On
M42
engine
:
Clamp
tensioner
piston
in
vice
(soft
jaws)
.
Slowly
compress
piston,
making
sure
detent
ring
fits
into
taper
of
outer
sleeve
.
If
necessary,
press
ends
of
detent
ring
together
.
Slowly
continuepressing
ten-
sioner
together
until
snap
ring
audibly
clicksinto
outer
sleeve
.
Measure
overall
lengthof
tensioner
to
confirm
correct
assembly
:
68
.5
mm
(2.7
in
.)
.
NOTE-
i
Snap
ring
/0
.13024
The
late-style
tensioner
on
the
M44
engíne
canbe
ret-
rofitted
to
the
M42
engine
.
Tightening
Torque
"Chain
tensioner
plug
to
cylinder
head
.....
.-~
..........
40
Nm
(30
ft-Ib)
16
.
On
M44
engíne
:
Clamp
tensioner
píston
in
vice
(soft
jaws)
and
squeeze
oil
from
it
.
Slowly
compress
piston
only
up
to
end
circlip
.
Repeat
procedure
twice
to
ensure
all
oil
is
expelled
.
See
Fig
.
23
.
17
.
Instan
hydraulic
chain
tensioner
to
cylinder
head
.
Use
a
new
sealing
washer
on
tensioner
when
installing
.
18
.
On
M42
engine
:
Unlock
chain
tensioner
by
pressing
chain
rail
against
tensioner
until
it
expands
out
.
19
.
Check
that
chain
is
free
of
slack
.
Tighten
sprocket
mounting
bolts
.
Fig
.
21
.
Two
versions
of
hydraulic
chain
tensioners
.
Original
chainten-
sioner
on
M42
engine
(top)
can
be
disassembled
.
Chain
ten
sioner
on
M44
engine
(bottom)
cannotbe
disassembled
.
Tightening
Torque
Note
differences
in
outer
sleeve
.
Also,
the
M42
tensioner
de-
"
Chain
sprocket
to
camshaft
flange
.
..
10
Nm
(89
in-lb)
tent
ring
groove
(arrow)
is
visible
when
tensioner
is
extended
.
20
.
Remove
crankshaft
locking
tool
from
bellhousing
and
camshaft
locking
tool
from
rear
of
cylinder
head
.
Page 85 of 759
GENERAL
CYLINDER
HEAD,
DISASSEMBLY
AND
ASSEMBLY
CYLINDER
HEAD
AND
VALVETRAIN
116-1
116
Cylinder
Head
and
Valvetrai
n
GENERAL
.
.....
.
.
.
...
.
.
.
.
.
.
.
.
.
.......
116-1
Hydraulic
cam
followers,
checking
and
replacing
(M42
and
al¡
6-cylinder
engines)
.
...
.....
.
..
116-9
CYLINDER
HEAD,
Valve
guides
.
.
.
...
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
.
116-10
DISASSEMBLY
AND
ASSEMBLY
...
.
...
116-1
Valves
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
...
.
.
.
.
.
...
.
.
116-11
Camshafts,
removing
and
installing
(M42
engine)
....
.
....
.
.
.
.
.
.
.
.
.
.....
.
.
116-1
Valves,
leak
test
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
.
.
.
.
.
116-11
Camshafts,
removing
and
installing
Valve
stem
oil
seals
.
.
.
.......
.
.
.
.
.
...
.
.
116-11
(M44
engine)
.........
.
.
.
.
.
.
.
.
.
.......
116-3
Valve
seats
.
.
.
.
.
.
.
.
.
...
.
...
.
.
.
.
.
...
.
.116-12
Camshafts,
removing
and
installing
Valve
springs
.
.
.
.
.
.
.
.
...
.
...
.
.
.
.
.
.....
116-12
(6-cylinder
engine)
.....
.
.
.
.
.
.
.
.
.
.......
116-4
Valves,
removing
and
installing
........
.
....
116-6
TABLES
CYLINDER
HEAD
AND
VALVETRAIN,
a
.
Cylinder
Head
Height
........
....
.
..
..........
116-7
RECONDITIONING
.
...
.
.
.
.
.
.
.
.
.
.......
116-7
b
.
Camshaft
Specifications
.......
..
.
..
........
.116-7
Cylinder
head
...
.
.
.
...
.
.
.
.
.
.
.
.
.
....
.
..
116-7
c
.
Valve
Guide
Specifications
....
...
.
..
........
116-10
d
.
Valve
Specifications
...........
..
.
..
........
116-11
Camshaft
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.
.......
116-7
e
.
Valve
Seat
Dimensions
.........
.
..
..
......
.116-12
Hydraulic
valve
adjusters,
checking
and
replacing
(M44
engine)
..
.
.
.
116-8
Camshafts,
removing
and
installing
(M42
engine)
This
repair
group
covers
cylinder
head
and
valvetrain
ser-
vice
and
repair
.
Most
of
the
repairs
described
here
require
that
The
camshafts
can
be
removed
with
the
cylinder
head
the
cylinder
head
first
be
removed
as
described
in
113
Cylin-
mounted
on
the
engine
.
The
first
step
is
to
remove
the
cylinder
der
HeadRemoval
and
Installation
.
head
cover
.
See
113
Cylinder
HeadRemoval
and
Installa-
tion
.
NOTE-
Special
BMW
service
tools
should
always
be
used
to
remove
"
For
timing
chain
and
VANOS
repair
information,
see
and
install
the
camshafts
.
Removal
and
installation
of
the
cam-
117
Camshaft
Timing
Chain
.
shafts
without
the
special
tools
can
result
in
camshaft
and
valve
"
If
it
is
determined
that
the
cylinder
head
will
require
train
damage
.
significant
reconditioning
work,
a
remanufactured
cyl-
inder
head
may
bea
good
alternative
.
Remanufac-
WARNING-
tured
cylinder
heads
are
available
froman
authorized
The
process
of
evenly
loosening
the
camshaftbear
BMW
dealer
.
ing
cap
nuts
is
NOT
an
acceptable
method
of
re-
moving
the
camshafts
.
Be
sure
to
read
the
The
information
given
in
this
repair
group
is
organized
ac-
procedure
through
before
starting
the¡ob
.
cording
to
engine
code
.
For
engine
applicationinformation,
see100
Engine-General
.
1
.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manualonpage
viii
.
BMW
special
tools
are
required
for
most
cylinder
head
ser-
2
.
Remove
radiator
cooling
fan
shroud
and
cooling
fan
.
vice
described
in
this
repair
group
.
Many
of
these
tools
areex-
See
170
Radiator
and
Cooling
System
.
pensive
and
only
available
through
an
authorized
BMW
dealer
.
If
the
special
tools
are
not
available,
one
altematve
is
to
remove
the
cylinder
head
and
have
it
disassembled
byan
authorized
CAUTION-
BMW
dealer
.
Be
sure
to
read
each
procedure
thoroughlybefore
Radiator
fa
n
has
left
hand
threads
.
starting
a
job
to
determinewhich
special
tools
and
equipment
will
be
necessary
.
CYLINDER
HEAD,
DISASSEMBLYANDASSEMBLY
Page 90 of 759
116-
6
CYLINDER
HEAD
AND
VALVETRAIN
9
.
Camshaft
installation
is
reverse
of
removal,noting
the
following
:
"
Prior
to
installation,
check
al¡
components
for
wear
as
described
below
under
Cylinder
Head
and
Val-
vetrain
Reconditioning
.
"
Crankshaft
must
be
at
least
45°
away
from
MC
before
installing
camshafts
to
cylinder
head
.
"
Lubricate
camshafts
prior
to
installation
.
"
Insta¡¡
camshafts
into
cylinder
head
with
lobes
for
cyl-
inder
no
.
1
pointing
up
and
towards
each
other
.
See
Fig
.
8
.
"
After
installing
camshaft(s),
observe
specified
waiting
time
for
hydraulic
cam
followers
to
fully
compress
be-
fore
bringing
crankshaft
back
to
TDC
.
Fig
.
8
.
Camshaft
correctly
positioned
for
reassembly
so
thatcylinder
no
.
1
lobes
(arrows)
face
each
other
.
Tightening
Torques
"
Camshaft
bearing
caps
to
cylinder
head
(M7)
.
..
...
..
.
....
15
Nm
(11
ft-Ib)
"
Cylinder
head
cover
to
cylinder
head
(M6)
..
.
..........
10
Nm
(89
in-lb)
"
Primary
timing
chaintensioner
to
cylinder
head-see
117
Camshaft
Timing
Chain
"
Spark
plugs
(M12)
.............
.
.
23
Nm
(17
ft-Ib)
"
Timing
chain
sprocket
to
camshaft
flange
(M6)-see
117
Camshaft
Timing
Chain
CYLINDER
HEAD,
DISASSEMBLYAND
ASSEMBLY
Valves,
removing
and
installing
1
.
Remove
cylinder
head
as
described
in
113
Cylinder
HeadRemoval
and
Installation
.
Remove
exhaust
manifold(s)
.
2
.
Remove
camshafts
using
special
tools
as
descríbed
earlier
.
3
.
On
M42
and
al¡
6-cylinder
engines
:
Remove
camshaft
carriers
by
pulling
them
straight
up
off
mounting
studs
.
CAUTION-
"
Do
not
let
the
hydraulic
cam
followers
fa¡¡
out
as
the
camshaft
carrier
is
removed
.
Special
suction
cupsare
available
from
BMW
to
hold
the
hydrau-
lic
cam
followers
in
place
during
carrier
removal
.
Camshaft
installation
waiting
times
"
at
or
above
68°F
(20
0
C)
....
..
.
..
......
10
minutes
"
50-68°F
(10-20°C)
...
.
..
....
.
..
......
30
minutes
"
32-50°F
(0-10°C)
....
.
..
....
.
..
......
75
minutes
4
.
On
M44
engines
:
Remove
all
hydraulic
valve
adjusters
.
See
Hydraulicvalve
adjusters,
checking
and
re-
"
Reinstall
timing
chainsprockets
and
tensioner
as
spe-
placing
(M44
engine),
later
in
this
section
.
cifically
described
in
117
Camshaft
Timing
Chain
.
"
Waít
at
least
10
minutes
before
cranking
engine
over
CAUTION-
withstarter
motor
for
the
first
time
.
Hydraulic
valve
adjusters
should
be
stored
in
an
upright
position
.
lf
necessary,
use
amagnetic
tool
to
aid
in
removal
of
the
adjusters
.
"
Hydraulic
cam
followers
shouldbe
stored
in
an
upright
position
.
5
.
Remove
valves
using
a
valve
spring
compressor
.
NOTE-
"
The
M44
cylinder
head
has
recessed
valve
stems
.
This
requires
the
use
of
a
special
valve
spring
com-
pressor
tool
.
"
Label
each
valve
assembly
as
it
is
removed
so
it
can
be
installed
in
its
original
position
.
6
.
Remove
and
discard
valve
stem
oil
seals
from
valve
guides
.
See
Valve
stem
oil
seals
later
in
this
section
.
7
.
Valve
installation
is
reverse
of
removal
.
"
Reinstall
exhaust
manifold(s)
with
new
gaskets
.
Use
Molycote
HSC'
5
or
equivalent
anti-seize
thread
com-
pound
on
fasteners
.
Tightening
Torque
"
Exhaust
manifold
to
cylinder
head
M7
............
..
...
....
.
...
..
20
Nm
(15
ft-Ib)