bel tensioner BMW 318i 1996 E36 Owner's Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1996, Model line: 318i, Model: BMW 318i 1996 E36Pages: 759
Page 141 of 759

2
.
Remove
cooling
duct
or
terminal
cover
from
rear
of
al-
2
.
Remove
air
cleaner
upper
section
with
mass
air
flow
ternator
.
sensor
.
3
.
Check
for
battery
voltage
between
ground
and
terminal
3
.
Remove
terminal
cover
from
rear
of
alternator
.
Discon
B+
at
back
of
alternator
.
Then
turn
ignition
on
and
nect
wiring
.
check
for
battery
voltage
between
terminal
D+
and
ground
.
See
Fig
.
3
.
lf
voltage
is
not
present
at
either
4
.
Remove
drive
belt
from
alternator
pulley
.
See
020
point,
check
wiring
for
faults
.
Maintenance
program
.
001
¡987
Fig
.
3
.
Terminal
B+
is
supplied
battery
voltage
directly
from
the
bat-
tery
.
Terminal
D+
is
supplied
battery
voltage
via
the
charge
warning
bulb
when
thekey
is
on
or
the
engine
is
running
.
4
.
lf
no
faults
are
foundup
to
thispoint,test
alternator
out-
put
using
a
load
tester
.
5
.
If
a
load
tester
is
not
available,
a
crude
output
test
can
be
done
by
running
engine
at
about
2000
rpmand
turn-
ing
on
electrical
loads
(fans,
lights
and
rear
window
de-
froster,
wipers)
.
With
al¡
accessories
on,
battery
voltage
should
be
above
12
.0
VDC
.
A
replacement
alternator
should
have
the
same
rating
as
the
original
.
Alternator
manufacturer
and
ampere
rating
are
normally
marked
on
the
alternator
housing
.
1
.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
BATTERY,
STARTER,
ALTERNATOR
121-
5
6
.
Remove
upper
and
lower
mounting
bolts
and
lift
out
al-
ternator
.
See
Fig
.
4
.
NOTE
-
If
reusing
drive
belt,
mark
direction
of
rotation
on
belt
before
removing
.
5
.
On
M44
engine
with
hydraulic
belt
tensioner
:
Remove
tensioner
idler
pulley
(upper
roller)
from
alternator
bracket
.
Fig
.
4
.
Alternator
mounting
bolts
(arrows)
.
O
u
J
S
v~~
U
I
1
i
n
-12
.22
Alternator,
removing
and
installing
7
.
Installation
is
reverse
of
removal
.
Install
drive
belt
as
(4-cylinder
engine)
described
in
020
Maintenance
Program
.
Tightening
Torques
"
D+
vire
to
alternator
(M6
nut)
.
...
.
.
.
7
Nm
(53
in-lb)
"
B+
wire
to
alternator
(M8
nut)
..
.
.
.
.
.
13
Nm
(10
ft-Ib)
"
Pulley
to
alternator
(M16
nut)
...
..
..
60
Nm
(44
ft-Ib)
ALTERNATOR
SERVICE
Page 142 of 759

121-
6
BATTERY
STARTER,
ALTERNATOR
Alternator,
removing
and
installing
(6-cylinder
engine)
A
replacement
alternator
should
have
the
same
rating
as
the
original
.
Alternator
manufacturer
and
ampere
rating
are
normally
marked
on
the
alternator
housing
.
1
.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
2
.
Remove
alternator
cooling
duct
and
air
filter
housing
assembly
from
car
.
Disconnect
wiring
from
rear
of
alter-
nator
.
3
.
Remove
radiator
cooling
fan
and
fan
shroud
.
See
170
Radiator
and
Cooling
System
.
4
.
Remove
alternator
drive
belt
from
alternator
pulley
.
On
engines
with
hydraulic
belt
tensioner,
remove
tensioner
idler
pulley
(upper
roller)
from
alternator
bracket
.
See
Fig
.
5
.
ALTERNATOR
SERVICE
Fig
.
5
.
Pry
off
cover
from
tensioner
and
then
lever
tensioner
clock-
wise
to
release
belt
tension
.
Remove
upper
roller
(A)
once
belt
ís
removed
.
NOTE-
If
reusing
drive
belt,
mark
direction
of
rotation
on
belt
before
removing
.
5
.
Remove
upper
and
lower
mounting
bolts
and
lift
out
al-
ternator
.
6
.
Installation
is
reverse
of
removal
.
Note
locating
notches
on
tensioner
idler
pulley
(upper
roller)
alternator
brack-
et
when
installing
pulley
.
Tightening
Torques
"
D+
wire
to
alternator
(M6
nut)
.......
7
Nm
(53
in-lb)
"
B+
wireto
alternator
(M8
nut)
.......
13
Nm
(10
ft-Ib)
"
Pulley
to
alternator
(M16
nut)
.......
60
Nm
(44
ft-Ib)
Voltage
regulator,
removing
and
installing
1
.
Disconnect
negative
(-)
cable
from
battery
.
NOTE-
2
.
Remove
alternator
as
described
earlier
.
The
radiator
cooling
fan
nut
(32
mm
wrench)has
left-
hand
threads
.
3
.
Remove
cooling
duct
from
rear
of
alternator
.
See
Fig
.
6
.
Alternator
.
.g-
p~
J
-..
.
Fig
.
6
.
Alternator
assemblyand
related
parts
.
Cooling
duct
0012524
4
.
Remove
voltage
regulator
mounting
screws
and
re-
move
regulator
from
alternator
.
5
.
Installation
is
reverse
of
removal
.
Clean
brush
contact
surfaces
in
alternator
and
check
brush
length
asde-
scribed
later
.
Page 204 of 759

170-10
RADIATOR
AND
COOLING
SYSTEM
Coolant
pump,
replacing
The
engine
coolant
pump
is
mounted
in
the
frontof
the
en-
gine
on
the
timing
cover
.
See
Fig
.
16
.
Fig
.
16
.
Coolant
pump
mounted
on
timing
cover
.
NOTE-
Onlyreplacement
coolant
pumps
with
metal
¡mpellers
should
be
installed
.
Pumps
with
plastic
impellers
should
not
be
used
.
1.
Drain
cooling
system
as
described
earlier
.
0013197
WARNING
-
Allow
cool¡ng
system
to
cool
before
open¡ngor
drain¡ng
system
.
2
.
Remove
primary
cooling
fan
shroud
and
cooling
fan
(belt-driven
or
electric)
as
described
earlier
.
Fig
.
17
.
Engine
drive
belt
tensioner
being
released
on
M44
engine
.
Pry
off
tensioner
cover
and
then
lever
tensioner
in
counterciock-
wise
direction
(as
facing
engine)
and
slip
belt
off
pulleys
.
Fig
.
18
.
Drive
belt
tensioner
being
released
on
M52
engine
.
Pry
off
3
.
Disconnect
hoses
from
thermostat
housing
.
Unbolt
tensioner
cover
and
then
lever
tensioner
clockwise
(as
facing
thermostat
housing
from
front
of
cylinder
head
.
engine)torelease
belt
tension
.
4
.
Remove
coolant
pump
drive
belt
.
See
Fig
.
17
or
Fig
.
18
.
NOTE-
-
Mark
direction
of
drive
belt
rotation
if
reusing
belt
.
"
The
6-cylinder
coolant
pump
¡s
mounted
on
studs
and
retained
by
nuts
.
"
Severa¡
drive
belt
and
tensioner
configurations
havebeenused
in
E36
models
.
Refer
to
020
Maintenance
Program
and
640
Heating
and
Air
Conditioning
.
5
.
Remove
coolant
pump
pulley
from
pump
.
6
.
Remove
mounting
fasteners
from
pump
.
COOLING
SYSTEM
SERVICE
NOTE-
"
The
4-cylinder
coolant
pump
¡s
mounted
us¡ng
two
dif-
terent
length
bolts
.
Note
where
thelonger
bolt
fits
dur-
ing
disassembly
.
0011989
7
.
Insert
twoscrews
(M6)
in
tapped
bores
and
tighten
uni-
formly
until
pump
is
free
from
timing
chain
cover
.
See
Fig
.
19
.
Page 306 of 759

400-
4
BODY-GENERAL
INTERIOR
EQUIPMENT
E36
interiors
have
a
unique
character,
with
a
combínation
of
sporty
features
and
innovative
design
.
Al¡
body
versions
were
made
in
a
wide
choice
of
interior
and
exterior
colors
.
New
colors
with
matching
leather
and/or
fabric
upholstery
were
in-
troduced
for
each
model
year,
including
light-alloy
wheels
in
new
designs
.
Driving
comfort
is
enhanced
by
power
steering,
tilt
steering
wheel
(optional),
height-adjustable
front
seats,
and
electrical-
ly
adjustable
and
heated
rear-view
mirrors
.
Inside
thecar
there
are
reading
lights
at
four
seating
positions
.
Seats
and
Seat
Belts
NOTE-
Theseat
base
usedon
cars
with
pyrotechnic
seatbelt
Anatom¡cal
ly-correct
seats
are
constructed
from
polyure-
tensioners
is
not
interchangeable
with
the
earlier
seat
thane
foam
containing
areas
or
"zones"
of
different
firmness
.
base
.
The
seat
bases
have
steel
springs
for
added
support
and
strength
.
The
power
seats
are
provided
with
conveniently
lo-
Instruments
and
Controls
cated
switches
along
the
outside
edge
of
the
seat
.
Heated
seats
are
an
option
in
all
models
.
See
520
Seats
for
more
de-
Everything
in
the
interior
passenger
compartment
essential
tails
.
to
the
driver
is
logically
grouped
and
easy
to
reach
.
Al¡
instru-
ments
and
controls
havebeen
arranged
ergonomically
and
The
M3
sport
seat
is
shown
in
Fig
.
3
.
are
fully
integrated
into
the
overall
design
of
the
vehicle
.
Fig
.
3
.
M3
sport
seat
.
INTERIOR
EQUIPMENT
0013195
The
early
E36
cars
areequipped
with
a
single
(driver
side)
airbag
in
the
steering
wheel
.
Startingwith
the
1994
models,
a
dual
airbag
Supplemental
Restraint
System
has
been
stan-
dard
equipment
.
Side-impact
airbags
in
the
front
doors
are
op-
tional
in
1997
4-door
cars
and
standard
equipment
in
all
1998
models
.
Through
1996,
E36
seatbelts
were
equipped
with
BMW's
original-designspring
tensioners
.
In
1997,
the
seat
base
de-
sign
was
modified
to
accommodate
a
pyrotechnic
(explosive
charge)
seatbelt
tensioner
.
Both
types
of
tensioners
arede-
signed
to
automatically
tension
the
belts
by
about2
inches(55
mm)
in
the
event
of
a
collision
.
The
padded
dashboard
houses
the
instrument
cluster
and
the
ventilation
and
heating
system
.
The
instrument
cluster
uses
large
easy-to-read
analog
instruments
and
is
removable
as
a
unit
without
removing
the
dashboard
.
The
Service
Inter-
val
Indicator
(SII)
will
remind
the
driver
when
thecar
requires
service
.
See
620
Instruments
.
The
Multi-Information
Display
(MID)
unit
in
thecenter
of
the
dashboard
comes
in
a
variety
of
four
configurations,
the
most
advanced
being
the
On-Board
Computer
(OBC)
.
See
Fig
.
4
.
Al¡
versions
of
the
MID
have
a
clock
and
calendar
.
In
addi-
tion,
different
versions
areequipped
with
a
"check
control,"
display
for
fuel-economy
information
and
system
warnings
.
Consult
the
owner's
manual
for
fui¡
operating
instructions
.
Page 361 of 759

GENERAL
This
repair
group
covers
removal
and
installation
of
the
front
and
rear
seats
.
FRONT
SEATS
The
front
seats
installed
in
E36
cars
come
in
either
manual
or
electrically
powered
versions
.
Cloth,vinyl
and
leather
ver-
sions
are
offered
.
M3
sport
seats
have
extra
bolsters
on
the
sides
of
the
sean-back,
a
thigh
support
bolster,
and
extra
con-
trols
for
sean
inclination
.
Seat
removal
and
installation
is
similar
for
all
versions
.
Seat
disassembly
differs
in
details
among
the
many
models
of
seats
.
Front
seat,
removing
and
installing
1
.
Move
seat
to
fui¡
forward
position
and
raise
it
as
far
as
possible
.
Remove
two
mounting
bolts
at
rear
of
sean
rails
.
See
Fig
.
1
.
2
.
Move
seat
to
fui¡
rear
position,
keeping
it
raised
.
3
.
Disconnect
negative
(-)
cable
from
battery
.
Fig
.1
.
Frontseat
rear
mounting
bolts
(arrows)
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
520
Seats
SEATS
520-1
GENERAL
...
.
.
.
.
.
.
.
.
.
..............
.
.
520-1
Rear
seat
cushion
and
backrest,
removing
and
installing
FRONT
SEATS
.
.
.
.
.
.
......
.
.
.
...
.
.
.
.
.
.
520-1
(fixed
seat
back
models)
......
.
.
.
...
.
...
520-5
Front
seat,
removing
and
installing
...
.
.
.
..'
520-1
Rear
seat
cushion
and
backrest,
Manual
Front
Seat
Assembly
.............
520-3
removing
and
installing
fold-downsean
back
models
(
)
..
.
.
..
..
.
...
520-5
Power
Fronf
Seat
Assembly
..
.
.....
.
.
.
.
.
;
520-4
Rear
seat
backrest
side
section,
REAR
SEATS
.
.
.
.
.
.
.
.
.
............
.
...
520-5
removing
and
installing
(fold-down
seat
back
models)
..
.
.....
.
..
.520-6
4
.
Remove
plastic
caps
from
front
mounting
nuts,
and
then
remove
mounting
nuts
.
See
Fig
.
2
.
WARNING
-
Deactivate
front
seat
belt
lock
tensioners
before
proceeding
to
next
step
.
See720
Seat
Belts
.
NOTE-
Use
a
blanket
to
protect
door
sill
from
scuffing
bysean
rail
during
seatremoval
.
FRONT
SEA
TS
Page 458 of 759

640-12
HEATING
AND
AIR
CONDITIONING
A/C
Compressor,
replacing
1
.
Followingmanufacturer's
instructions,
connectanap-
proved
refrigerant
recovery/recycling/recharging
unit
to
A/C
system
and
discharge
system
.
WARNING
-
Do
notdischarge%harge
the
AIC
system
without
proper
equipment
and
training
.
Damage
to
the
vehi-
cle
and
personal
injury
may
result
.
2
.
Remove
splash
shield
fromunder
engine
.
3
.
Mark
A/C
drive
belt
with
direction
ofrotation
.
Remove
A/C
belt
tensioner
trim
cap
.
See
Fig
.
34
.
0011988
Fig
.
34
.
To
access
tensioner
retaining
bolt,
remove
trim
cap
from
drive-belt
tensioner
.
Fig
.
33
.
A/
C
components
.
Arrows
indicatedirection
of
refrigerant
flow
.
AIR
CONDITIONING
4
.
On
4-cylinder
engines
:
Loosen
A/C
belt
tensioner
bolt
under
trim
cap,
then
remove
belt
from
A/C
compressor
.
See
Fig
.
35
.
~=1
A/C
compressor
A
0013019
Fig
.
35
.
4-cylinder
engines
:
Loosen
retaining
bolt
A
on
tensionerto
re-
lease
drive-belt
tension
.
To
increase
tension,
rotate
pulley
in
direction
of
arrow,
then
tighten
bolt
A
.
5
.
On
6-cylinder
engines
:
Release
tension
on
A/C
belt
by
turning
tensioner
pulley
clockwíse
(againstspring
ten-
sion)
.
See
Fig
.
36
.
NOTE
-
Detailed
instructions
for
drive-belt
removal
and
installa-tion
can
be
found
in
020
Maintenance
Program
.
Page 471 of 759

GENERAL
.
.
.....
.
.
.
.
.
.
.
.
.
............
720-1
REAR
SEATBELT
ASSEMBLY
...
.
....
.
.
720-4
Rear
seat
belt,
removing
and
installing
FRONT
SEATBELT
ASSEMBLY
.
.
.
.
.
.
.
.
720-2
(fixed
seat
back
models)
..
.
......
.
....
.
.720-4
Automatic
Front
Seat
Belt
Lock
Tensioners
.
.
720-2
Rear
seat
belt,
removing
and
installing
Mechanical
spring
tensioner,
disarming
.
...
.
720-2
(fold-downseat
back
models)
.
...
.
...
.
.
.
.
720-5
Front
seat
belt
reel,
removing
and
installing
.
.
720-3
Center
rear
lap-belt,
removing
and
installing
.
.720-5
GENERAL
All
E36
models
are
equipped
with
3-point
shoulder
belts
at
tract
and
tension
the
seat
belt
by
55
mm
(approximately
2
four
seating
positions
.
On
4-doormodels,
there
is
an
addition-
inches)
in
the
event
of
an
accident
.
a
l
lap
belt
in
thecenter
of
the
rear
seat
.
The
seat
beltreel
should
lock
when
driving
quickly
through
Automatic
seat
belt
tensioners
are
integrated
into
the
front
curves,
during
severe
braking
or
in
case
of
a
collision
.
The
au-
seat
belt
locks
.
Through
the
1996
model
year
cars,
a
mechan-
tomatic
reel
does
not
require
any
servicing
and
should
never
¡cal
spring
tensioner
is
used
.
See
Fig
.
1.
On
1997
and
later
be
opened
.
Belts
that
do
not
retract
and/or
lockproperly
cars,
a
pyrotechnic
(explosive
charge)
tensioner
is
used
.
Au-
should
be
replaced
promptly
.
tomatic
seat
belt
tensioners
aredesigned
to
automatically
re-
1
.
Seat
belt
lock
boft
2
.
Seat
belt
lockwith
mechanical
spring
tensioner
3
.
Seat
belt
anchor
bar
(two-door
models)
4
.
Seat
belt
anchor
bolt
5
.
Seat
belt
reelbolt
6
.
Seat
belt
reel
7
.
B-pillar
guide
nut
8
.
B-pillar
sliding
guide
9
.
Convertible
seat
beltreel
10
.Convertible
B-pillar
guide
Fig
.
1
.
Front
seat
belt
components
.
720
Seat
Belts
SEAT
BELTS
720-1
GENERAL
Page 472 of 759

720-2
SEAT
BELTS
WARNING
-
"
For
maximum
protection
from
injury,
seat
belts
should
be
replaced
as
a
set
(including
all
hard-
ware),
if
they
are
subject
to
occupant
loading
in
a
collision
.
"
Seat
belts
should
not
be
modified
or
repaired
.
The
seat
belt
anchorage
points
should
not
be
changed
or
modified
.
"
Do
notbleach
or
dye
seat
belt
webbing
.
Webbing
that
is
severely
fadedor
re-dyed
will
not
meet
the
strength
requirements
of
a
collision
and
must
be
replaced
.
"
Seat
belts
shouldbe
periodically
inspected
for
webbing
defects
suchas
cuts
or
pulled
threads
.
FRONT
SEATBELT
ASSEMBLY
Automatic
Front
Seat
Belt
Lock
Tensioners
The
procedure
for
disabling
the
mechanical
spring
tension-
er
used
on
early
cars
is
covered
below
.
On
cars
with
thepyro-
technic(explosive
device)
tensioners,
the
orange
harness
connectorshould
be
removed
from
the
tensioner
any
time
the
seat
is
removed
.
WARNING
-
Both
the
mechanical
and
the
pyrotechnictensioners
are
powerful
devíces
and
shouldbehandled
with
extreme
care
.
Mechanical
spring
tensioner,
disarming
1
.
Remove
front
seat
.
See
520
Seats
.
2
.
Disarm
tensioner-electrically
adjustableseats
:
"
Working
at
side
of
seat,
turn
activating/deactivating
screw
clockwise
until
display
changes
from
green
to
red
.
See
Fig
.
2
.
"
Before
reinstalling
seat,
turn
screw
until
display
chang-
esback
to
green
.
NOTE-
Green
is
armed
.
Red
is
disarmed
.
3
.
Disarm
tensioner-manually
adjustable
seats
:
"
Cut
wíre
tie
next
to
tab
on
bowden
cable
.
See
Fig
.
3
.
"
Turn
and
lift
tabto
disengage
cable
housing
from
seat
bracket
.
"
Disconnect
cable
end
from
seat
lever
.
"
When
reinstalling,
correctly
engage
tab
end
of
cable
into
seat
bracket
and
fasten
in
position
using
new
wíre
tie
.
FRONT
SEATBELT
ASSEMBLY
0012737
Fig
.
2
.
Electrically
adjustable
front
seat
.
Turn
screw
(A)
to
disarm
me-
chanical
tensioner
.
Display
B
tucos
from
green
to
red
.
F19
.3
.
Manuallyadjustablefrontseat
.Turnandlifttab(arrow)todis-
Page 478 of 759

721-2
AIRBAG
SYSTEM
(SRS)
Fig
.
1
.
Airbag
system
components
.
AIRBAG
SENSORSAND
ELECTRONICS
CA
UTION-
"
If
an
airbag
is
activated,
the
following
compo-
nents
must
be
replaced
:
Airbag
with
contact
ring
;
-Pyrotechnic
seat
belt
tensioners
(if
fitted)
;
-SRS
Control
module
;
-Impact
sensors
;
All
airbags
which
did
not
deploy
.
"
Consult
your
BMW
dealer
for
parts
and
service
information
.
TheE36
airbag
system
consists
of
the
following
compo-
nents
:
crash
sensors
(in
earlycars,
through
1993),
an
elec-
tronic
control/monitoring
module
(with
integrated
crash
sensor
in
ZAE
systems),
an
indicator
light
in
the
instrument
panel,
and
inflatable
airbags
equipped
with
gas
generators
in
the
steering
wheel
and
in
the
passenger
side
of
the
instrument
panel
(ZAE
systems)
.
Some
1997
and
al¡
1998
carsalso
have
side-impact
airbags
in
the
front
doors
.
AIRBAG
SENSORS
AND
ELECTRONICS
1.
Crash
sensors
(through
1993)
wheel
2
.
SRS
control
module
in
front
of
5
.
Side-impact
airbags
(1997/98)
glove
compartment
(through
6
.
ZAE
control
module
under
rear
1993)
seat
(from
1994)
3
.
Passenger
side
airbag
unit
in
7
.
Side-impact
airbag
crash
sensors
dashboard
(ZAE
system)
in
door
silis
(1997/98)
4
.
Driver
side
airbag
unitin
steering
8
.
Knee
bolsters
In
addition
to
the
airbags,
the
vehicles
are
equipped
wíth
knee
bolsters
for
extra
protection
.
SRS
Warning
Light
and
Fault
Display
The
airbag
system
utilizes
a
self-diagnostic
control
module
to
detect
and
store
system
faults
.
If
a
fault
is
detected,
the
SRS
indicator
in
the
instrument
cluster
comes
on
and
stays
on
.
When
the
ignition
key
is
tumed
on,
the
indicator
light
will
illu-
minate
for
approximately
4-6
seconds
.
The
illuminated
light
indicates
the
self-testof
the
electronic
control/monitoring
module,
the
ignítors
and
crash-sensorcircuits,
and
the
system
wiring
.
The
airbag
system
should
be
inspected
byan
autho-
rized
BMW
dealer
if
the
indicator
light
does
not
come
on,
ifit
does
not
go
out
in
approximately
4-6
seconds
after
switching
onthe
ignition,
or
if
the
light
comes
on
during
driving
.
If
the
system
has
detected
a
fault,
the
light
will
come
on
and
stay
on
.
Page 626 of 759

SUPPLEMENTAL
RESTRAINT
SYSTEM
CONTROLMODULE
108623
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M3)
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WHT/VIO
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(Supplemental
Restraint
System)
1998
CONTACTPINGS
2
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ELECTRICAL
WIRING
DIAGRAMS
ELE-143
HOT
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RUN
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IN
ACC,
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r
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INDICATOR
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DRIVER'S
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PASSENGER'S
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LEFTSIDE
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RIGHT
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AIR
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GENERATOR
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viol
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viol
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