oil tube BMW 318i 1996 E36 Workshop Manual

14
.
Unbolt
power
steering
fluid
reservoir
from
íts
mounting
bracket
.
Use
stiff
wire
to
hang
reservoir
to
one
side
.
Do
not
disconnect
fluid
lines
.

15
.
Remove
power
steering
pump
drive
belt
and
remove
pump
from
its
mounting
bracket
.
Use
stiff
wire
to
hang
pump
from
body
.

16
.
On
cars
with
automatic
transmission
remove
front
and
rear
brackets
holding
automatic
transmission
cooler
linesto
engine
.

17
.
Remove
A/C
compressor
from
its
mounting
bracket
without
disconnecting
any
refrigerantlines
.
See
Fig
.
5
.

ENGINE
REMOVAL
AND
INSTALLATION



110-
3

21
.
Remove
front
exhaust
pipefrom
exhaust
manifold
.
See

Fig
.
6
.

22
.
Install
an
engine
lifting
device
and
raise
engine
until
its

weight
is
supported
.
Remove
nuts
and
ground
strap

from
left
and
right
engine
mounts
.

0011967

Fig
.
6
.



Front
exhaustpipe
to
exhaust
mounting
nuts
(arrows),
as
viewed
from
below
on
4-cylinder
engine
.

23
.
Carefully
raíse
engine
out
of
car,
checking
for
any
wir-
ing
harnesses,
fuel
lines,
or
mechanical
parts
that
might
become
snagged
as
engine
is
removed
.

24
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Replace
all
gaskets,
O-rings
and
seals
.

"
Change
engine
oil
and
filter
and
check
al¡
other
fluid
levels
.
See020
Maintenance
Program
.
"
Refill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.

"
Insta¡¡
the
front
exhaust
pipes
using
new
gaskets
and

self-locking
nuts
.
Use
copper
pasteon
threads
.
See

180
Exhaust
System
.

Tightening
Torques

"
Coolant
drain
plug
to
cylinder
block
.
25
Nm
(18
ft-Ib)

Fig
.
5
.
A/
C
compressor
mounting
bolts
(arrows)
.



"
Engine
mount
to
subframe

M8
......:...
..
..
..
......,:..
22
Nm
(17
ft
-
1b)
,

18
.
Move
A/C
compressor
out
of
way
without
distorting
or



M10
.
...
.



..
...
.
.
...........
45
Nm
(33
ft'-Ib)

damaging
any
lines
.
Support
compressor
by
hanging
it



"
Intake
manifold
to
cylinder
head

from
chassis
using
stiff
wire
.



M7
.....
.
..
...
..
..
...........
15
Nm
(11
ft-Ib)
M8
...
.
.
.
..
..
...
..
...........
22
Nm
(16
ft-Ib)

19
.
Disconnect
wiring
from
starter
and
alternator
.
Move



`
"
Radiator
cooling
fan
to
coolant
pump40
Nm
(30
ft-Ib)

wiring
harness
out
of
way
.
See
121
Battery,
Starter,



"
Radiator
drain
screw
to
radiator
...
2
.5
Nm
(22
in-lb)

Alternator
.



"
Wiring
to
alternator
(M8
nut)
........
12
Nm
(9
ft-1b)

"
Wiring
to
starter

20
.
Remove
oil
dipstick
guide
tube
.
Note
O-ring
at
base
of



M6
nut
..
.
..
..
...
..
...........
.
:5
Nm
(44
in-lb)

tube
when
removing
.



M8
nut
..
.
..
..
...
..
............
12
Nm
(9
ft-Ib)

ENGINE
REMOVAL
AND
INSTALLATION

11
.
Detach
wiring
harness
duct
at
rear
bulkhead
panel
and
pull
complete
duct
forward
and
up
to
allow
access
to
rear
of
cylinder
head
cover
.

12
.
Remove
spark
plugs
and
spark
plugwire
loom
.

"
Remove
plastic
cover
from
top
of
cylinder
head
.

"
Disconnect
spark
plug
wires
fromspark
plugs
and
re-

move
spark
plugs
.
"
Unbolt
spark
plug
cable
harness
and
heat
shield
from
right
side
of
cylinder
head
cover
and
set
aside
.

13
.
Unscrew
andremove
cylinder
head
cover
cap
screws

and
remove
cover
.
See
Fig
.
5
.

CAUTION-

Two
of
the
cover
hold-down
screws
are
under
the
spark
plug
cable
duct
.

NOTE-

Make
note
of
the
arrangement
of
cap
screws,
washers
and
rubber
grommets
holding
the
cylinder
head
cover
in
place
.

Fig
.
5
.



Cylinder
head
cover
mounting
points
(arrows)
.

Fig
.
7
.



M44
fuel
rail
air
connection
(A)
and
fuel
supply
and
return
lines
Intake
manifold,
removing



(B)
.

14
.
On
late
engines,
disconnect
injector
air
shrouding
hose

from
fitting
at
center
of
upper
intake
manifold
.



18
.
Disconnect
fuel
supply
and
return
lines
from
fuel
rail
.

15
.
Remove
upper
section
of
intake
manifold
.

"
Disconnect
ali
cables
harness
connectors
from
throttle

housing
and
intake
manifold
.

"
Disconnect
fuel
tank
vent
hose
fromvent
valve
on
low-

er
sitie
of
manifold
.

"
Remove
manifold
support
brackets
.
See
Fig
.
6
.

"
Remove
upper-to-lower
manifold
fasteners
(1
bolt,
2

nuts)
and
separate
upper
manifold
from
lowermani-

fold
.

Note
locating
dowei
sleeves
on
lower
to
upper
manifold
mounting
studs
.
Remove
dowels
and
set
aside
.
See
Fig
.
8
.

CYLINDER
HEAD
REMOVAL
AND
INSTALLATION



113-3

0012686

Fig
.
6
.



Intake
manifold
support
brackets
and
mountinghardware
.
Manifold
for
M44
engine
shows
.

16
.
Disconnect
oil
dipstick
tube
bracket
from
lower
manifold
section
.

17
.
On
M44
engine,
relieve
fuel
pressure
using
com-

pressed
air
(maximum
3
bar
pressure)
at
schroeder

valve
on
fuel
rail
.
Briefly
apply
air
pressure
to
force
fuel

back
intofuel
tank
.
See
Fig
.
7
.

WARNING
-

"
The
fuel
system
retains
fuel
pressure
when
the
engine
is
off
(up
to
75
psi)
.
Use
care
when
dis-
connecting
fuel
lines
.
Unscrew
the
fuel
tank
cap
to
retease
pressure
in
the
tank
.
Wrap
a
clean
shop
towel
around
the
fitting
when
loosening
.

"
Fuel
is
highly
flammable
.
When
working
around
fuel,
do
not
disconnect
any
wires
that
could
cause
electrical
sparks
.
Do
not
smoke
or
worknear
heaters
or
other
tire
hazards
.
Placea
tire
extin-
guisher
in
the
vicinity
of
the
work
area
.

19
.
Disconnect
coolant
hoses
from
vent
valve
on
lower
intake

manifold
.
Remove
crankcase
vent
valve
from
manifold
.

CYLINDER
HEAD,
4-CYLINDER

7
.
Lightly
lubricate
new
cylinder
head
bolts
.
Loosely
instan
bolts
and
their
washers,
then
thread
them
in
until
they
are
finger
tight
.

NOTE-

Check
that
all
washers
for
the
cylinder
head
bolts
are
in
place
before
installing
the
bolts
.

8
.
Tighten
cylinder
head
bolts
in
correct
sequence
.
See
Fig
.
17
.

UU125U2

Fig
.
17
.
Cylinder
head
bolt
tightening
sequence
for
4-cylinder
en-
gines
.
Note
oil
supply
tube
seal
(arrow)
on
M44
engine
.

WARNING
-

The
bolts
should
be
tightennd
in
three
stages
as
líst-
ed
below
.
The
final
stages
require
the
use
of
a
spe-

cial
tool
(BMW
tool
No
.
11
2
110)
ora
suitable

protractor
to
tighten
the
bolts
to
a
specified
torqueangle
.
See
Fig
.
18
.

Tightening
Torques

"
Cylinder
head
to
engine
block
(Torx
El2
M10
bolts)

Stage
1



.
.
.....
.
.
.............
30
Nm
(22
ft-Ib)

Stage
2



.
...
...
.
.
...................
..
.
+90°

Stage
3
.....
...
.
..
...................
..
+90°

9
.
Carefully
rotate
crankshaft
in
direction
of
engine
rota-
tion
and
lock
it
at
TDC
by
inserting
BMW
special
tool

no
.
11
2
300
through
transmission
bellhousing
.
See

Fig
.
19
.

CYLINDER
HEAD
REMOVAL
AND
INSTALLATION



113-
7

Fig
.
18
.
Protractor
and
pointer
being
used
to
tighten
bolts
to
specified
torqueangle
(6-cylinder
engine
shown)
.

Fig
.
19
.
BMW
special
tool
11
2
300
inserted
through
bellhousing
hole
and
finto
flywheel
(arrow)
to
lockcrankshaft
at
TDC
.

10
.
Turn
left
chainguide
adjusting
sleeve
in
until
it
just
con-

tacts
the
cylinder
head
(See
Fig
.
14
.)
.
Insert
chain
guide
retaining
screw
and
tighten
.

CAUTION-



11
.
Placechain
sprockets
with
chains
oncamshaftsso
that
Be
sure
timing
chain
does
not
bind
oncrank
gear

when
turning
crankshaft
.



arrowson
sprockets
point
up
and
elongated
holes
in

sprocketsare
centered
to
tapped
holes
in
camshafts
.

See
Fig
.
20
.

CYLINDER
HEAD,
4-CYLINDER

Fig
.
23
.
When
reinstalling
chain
tensioner
on
M44
engine,
old
oil
in
tensioner
piston
mustbe
expelled
bycompressing
piston
in
vise
.
When
compressing
piston,
only
compress
up
to
end
cir-
clip
(arrow)
.

21
.
Turn
engine
overby
hand
in
direction
of
rotation
at
least

two
fui¡
rotations
.
Reinstall
camshaft
and
crankshaft

locking
tools
to
check
engíne
timing
.
Remove
locking

tools
if
no
faults
are
found
.

22
.
Insta¡¡
upper
timingchain
cover
.

"
Install
gaskets
and
instan
cover
using
two
mounting



Tightening
Torque

bolts
.
Using
a
screwdriver,
lever
down
on
front
cover



"
Cylinder
head
cover
until
cover
gasket
surface
is
flush
with
cylinder
head



to
cylinder
head
(M6
screws)
.......
10
Nm
(89
in-lb)

gasket
surface
.
See
Fig
.
24
.
Tighten
two
bolis
.

"
Insta¡¡
and
tighten
remainder
of
bolis
.

23
.
Install
cylinder
head
cover
.

CYLINDER
HEAD
REMOVAL
AND
INSTALLATION



113-
9

0012507

Fig
.
24
.
Install
upper
timing
case
cover
with
two
bolis,
then
press

down
on
cover
so
that
top
surface
is
flush
withcylinder
head
(arrow)
.
Hold
cover
in
position
and
tighten
bolis
.

"
Clean
old
gasket
glue
from
sealing
surfaces
.
Usea

small
amount
of
3-Bond
®
1209
adhesive
or
equivalent

at
corners
of
half-moon
cut-outs
at
back
of
cylinder

head
.
See
Fig
.
25
.

NOTE-

OnM44
engines,
reptace
sea¡
for
oil
supply
tube
.
See
Fig
.
17
.)

Fig
.
25
.
Rear
of
cylinder
head
cover
showing
area
where
sealant
(ar-
rows)
should
be
applied
.
Inset
shows
cylinder
head
cover
mounting
bolt
and
insulator
assembly
:
M6
screw
(1),
rubber
damper
(2),
washer
(3)
.

24
.
Installation
of
remaining
parts
is
reverseofremoval,

noting
the
following
:

"
Make
sure
al¡
sealing
surfaces
are
clean
and
free
of
old

gasket
material
.
Install
new
intake
manifold
gasket
.

"
On
M44
engine
:
Replace
seals
above
and
below

crankcase
ventvalve
.

"
When
installing
lower
intake
manifold,
make
sure
hol-

low
locating
bushings
are
on
two
lower
studs
.

"
Reinstall
harness
connectors
for
oil
pressure
switch

and
coolant
temperature
sensor
before
installing
in-

take
manifold
.
Tighten
manifold
nuts
in
stages
.

"
Refill
cooling
system
as
described
in
170
Radiator

and
Cooling
System
.

"
Change
engine
oil
and
filter
as
described
in
020
Main-

tenance
Program
.

"
If
necessary,
adjust
accelerator
cable
.

"
Run
engine
at
approx
.
3,500
rpm
for
about
20
seconds

to
allow
hydraulic
chain
tensioner
to
fill
with
oil
.

"
Reconnect
battery
last
.

CYLINDER
HEAD,-CYLINDER

113-12



CYLINDER
HEAD
REMOVAL
AND
INSTALLATION

18
.
Working
from
underside
of
intake
manifold,
disconnect



21
.
Detach
oil
dipstick
guide
tube
from
manifold
.
Disconharness
connectors,
vent
hoses,
and
air
bypass



nectvent
hose
at
base
of
dipstick
.
hoses)
.

22
.
Remove
intake
manifold
from
engine
byremoving
sev-19
.
Working
at
rear
of
intake
manifold,
label
and
disconnect



en
mounting
nuts
from
above
andtwo
support
bracket
fuel
supply
and
fuel
return
lines
.
Remove
fuelline
hold



bolts
from
below
.
See
Fig
.
32
.
down
bracket
to
free
lines
.
See
Fig
.
31
.

NOTE-

On
M52IS52US
engines,
a
special
fitting
is
used
to
re-tain
the
fuel
fines
to
the
fuel
rail
.
Use
BMW
special
tool
no
.
16
1
050
to
expand
the
locking
clip
inside
the
end
of
the
fuellíne
fittings
.

WARNING
-

"
The
fuel
system
is
desígned
to
retan
pressure
even
wheh
the
ignition
is
off
.
When
working
with
the
fuel
system,
loosen
the
fuel
lines
slowly
toal-
low
residual
fuel
pressure
to
dissipate
gradually
.
Avoid
spraying
fuel
.

"
Fuel
is
highly
flammable
.
When
working
around
fuel,
do
not
disconnect
any
wires
that
could
cause
electrfcal
sparks
.
Do
not
smoke
orwork
near
heaters
or
other
fire
hazards
.

"
Always
unscrew
the
fuel
tank
cap
to
release
pres-
sure
in
the
tank
before
working
on
the
tank
or
lines
.

20
.
Remove
mountingscrews
and
release
wiring
harness
duct
at
rear
bulkhead
and
move
aside
.
Remove
wiring
harness
brackets
frombulkhead
.

CYLINDER
HEAD,
6-CYLINDER

Fig
.
32
.
Intake
manifoldnuts
and
support
bracket
bolts
(arrows)
.

CAUTION-

Stuff
clean
rags
into
the
open
intake
ports
topre-
001269s



vent
any
ports
from
falfing
into
the
engine
.
Fig
.
31
.
Fuel
lines
at
intake
manifold
on
M52/S52
engine
.
Use
BMW
special
tool
16
1
050
to
release
locking
fittings
at
ends
of
fuel
enes
.



1



Timing
chains,
uncoupling

23
.
Remove
VANOS
unit
from
frontof
cylinder
head
.
See
VANOS
section
in
117
Camshaft
Timing
Chain
.

24
.
Setengine
to
approximate
TDC
by
rotating
in
normal
operating
direction
until
camshaft
lobes
at
cylinder
no
.
1
are
facing
each
other
.
Arrows
on
camshaft
sprockets
should
be
pointing
up
.

NOTE-

To
confirm
that
the
crankshaft
is
set
to
the
TDC
posi-
tion,
check
that
the
OIT
mark
(0°
TDC)on
the
front
low-
er
timing
chain
cover
ís
aligned
with
the
víbration
damperSee
Fig
.
33
.

25
.
Lock
crankshaft
at
TDC
.

"
Insert
BMW
special
tool
no
.
11
2
300
through
transmis-
sion
bellhousing
and
finto
hole
in
flywheelor
drive
plate
.
See
Fig
.
34
.

CYLINDER
HEAD
AND
VALVETRAIN,

RECONDITIONING

Thís
section
provides
the
specifications
and
special
recon-
ditioning
information
necessary
to
repair
the
cylinder
heads

covered
by
this
manual
.

If
machine
shop
services
are
not
readily
available,
one
al-

ternative
is
to
install
a
remanufactured
cylinder
head
froman

authorized
BMW
dealer
.

Cylinder
head

NOTE-

When
replacing
the
cylinder
headon
engines
with
re-
movablecamshaft
carriers,
be
sure
to
check
the
cam-
shaft
carrier
bearing
surfaces
for
warpage
.

4-cylinder



1
140
.0
mm
(5
.512
in)



1
139
.55
mm
(5
.494
in)

6-cylinder



1



140
.0
mm
(5
.512
in)



1



139
.7
mm
(5
.500
in)

CYLINDER
HEAD
AND
VALVETRAIN



116-
7

A

The
disassembled
cylinder
head
should
be
inspected
for



Fig
.
9
.



Front
víew
of
cylinder
head
showing
minimum
resurfacing
di-

warpage
and
cracks
.
Check
the
valve
guides
and
valveseats



mension
(A)
.

for
wear
before
machining
a
warped
head
.
Always
decarbon-

ize
and
clean
the
head
before
inspectiog
it
.
A
high-quality



Camshaft

straíght
edge
can
be
used
to
check
for
warpage
.
Camshaft
wear
is
usually
caused
by
insufficient
lubrication
.

Visually
inspect
the
cylinder
head
for
cracks
.
If
acracked



Visually
inspect
the
camshaft
lobes
and
journals
for
wear
.

cylinder
head
is
suspected
and
no
cracks
are
detected



Camshaftwear
specifications
are
given
in
Table
b
.

through
the
visual
inspection,
have
the
head
further
tested
for

cracks
byan
authorized
BMW
dealer
.
A
cracked
cylinder
head



Table
b
.
Camshaft
Specifications

must
be
replaced
.



4-cylinder
engines

Axialplay
M42
engine



0
.065-0
.150
mm
(0
.0025-0
.0059
in)

M44
engine



0
.065-0
.150
mm
(0
.0025-0
.0059
in)

Radial
play(Plastigage)



0
.020-0.061
mm
(0
.0008-0
.0024
in)
M42
engine
M44
engine



0
.040-0
.082
mm
(0
.0016-0
.0032
in)

6-cylinder
engines
A
warped
cylinder
head
can
be
machined
provided
no



Axial
pla
y
more
than
0
.3
mm
(0
.012
in)
of
material
is
removed
.
If
further



All



0
.020-0.054
mm
(0
.0008-0
.0021
in)

machining
is
required,
the
head
should
be
replaced
.
Remov-



Radial
play(Plastigage)
0
.150-0.330
mm
(0
.006-0.013
in)
ing
more
than
this
amount
will
reduce
the
size
of
the
combus-



All

tion
chamber
and
adversely
affect
engine
performance
.
A
0
.3

mm
thicker
gasket
is
available
from
an
authorized
BMW
parts

department
for
machined
heads
.



NOTE-

-
On
M44
engines,
check
the
oil
sprayer
tube
in
the
top
Before
machining
the
head
to
correct
for
warpage,
measure



of
the
cylinder
head
coverand
the
tubesea¡
in
the
cyl-

the
total
height(thicknessof
the
cylinder
head)
.
See
Fig
.
9
.



inderhead
.Acloggedsprayertubeoradefectiveseal

Minimum
height
specifications
are
given
in
Table
a
.



will
reduce
oil
flowto
the
camshaft
.
See
Fig
.
10
.

-
If
the
camshaft
is
being
replaced
due
to
cam
lobe
Table
a
.
Cylinder
Head
Height



wear,
the
corresponding
rockerarms
orcam
followers

Engine



New



Minimum
height



shouId
also
be
replaced
to
avofd
damaglng
the
new

(dimension
A)



camshaft
.

CYLINDER
HEAD
AND
VALVETRAIN,
RECONDITIONING

116-
8



CYLINDER
HEAD
AND
VALVETRAIN

0012502

Fig
.
10
.
Location
of
camshaft
oil
sprayer
tube
sea¡
in
M44
cylinder
head
(arrow)
.

Hydraulic
valve
adjusters,

checking
and
replacing
(M44
engine)

The
M44
engine
uses
hydraulic
valveadjusters
(HVA)
to
keep
valve
clearances
within
a
limited
working
range
.
See
Fig
.
11
.
HVAs
are
sealed
units
and
require
no
maintenance
.

1
.
Camshafts
2
.
Rocker
arms
3
.
Hydraulic
valve
adjusters
(HVA)
4
.
Valve
and
conical
valve
spring

Fig
.
11
.
Cutaway
view
of
M44
cylinder
head
.

Under
some
circumstances,
such
as
a
cold
start,
thehy-
draulic
units
may
become
noisy
.
Hydraulic
valve
adjusternoise
is
usually
ahigh-pitched
tapping
or
chattering
noise
.
In
most
instances,
this
is
consídered
normal
aslong
as
the
noise
goes
away
in
a
few
minutes
(maximum20
minutes)
.
If
thenoise
does
not
go
away,
either
the
hydraulic
unit
is
faulty
orthe
oil
pressure
tothe
adjuster(s)
is
low
.

CYLINDER
HEAD
AND
VALVETRAIN,
RECONDITIONING

NOTE-

8efore
checking
valveadjusters,
make
sure
engine
oil
is
fresh
and
at
proper
level
.

1
.
Run
engine
until
it
reaches
normal
operating
tempera-

ture
.

2
.
Turn
engine
off
and
remove
top
engine
cover,
spark

plugs,
and
cylinder
head
cover
.
See
113
Cylinder
Head
Removal
and
Installation
.

3
.
Use
a
plastic
or
wooden
stick
to
press
down
on
top
of

rocker
armend
(side
away
from
camshaft)
.
If
any
play
can
be
detected,the
HVA
is
faulty
and
should
be
re-

placed
.

NOTE-

When
checking
the
HVA,
make
sure
the
camshaft
lobe
is
facing
upso
that
there
is
no
valve
spring
pressure
on
the
adjuster
.

4
.
To
remove
an
HVA,
turn
engine
over
until
camshaft
lobe

points
straight
up
.
Using
BMW
special
tool
no
.
11
5
130,
depress
valvespring
and
remove
rocker
arm
from
under
camshaft
.
See
Fig
.
12
.

Fig
.
12
.
BMW
special
tool
no
.
115
130
(arrow)
being
used
to
depress
valve
stem
to
remove
rocker
arm
.

WARNING
-

Removed
rocker
armsmustbe
reinstalled
in
the
same
locations
.

119-2



LUBRICATION
SYSTEM

NOTE-
Component
Location



If
the
light
does
not
go
out,
thewiring
to
theswitch
is"
Oil
pressure
switch



most
likely
grounded
somewhere
between
the
switch

all
engines
.......
...
.
..
......
ora
oil
filter
housing



terminal
and
the
warning
light
.
Sea
Electrical
Wiring

Diagrams
atrearof
manual
for
electrical
schematics
.

CAUTION-

Some
oil
may
drain
out
as
the
oil
pressure
switch
is
removed
.
Use
a
rag
to
soak
up
any
spills
.

2
.
Install
pressure
gauge
in
place
of
switch
.

3
.
With
gauge
instalied,
start
engine
and
allow
to
reach

operating
temperature
.
Check
oil
pressureboth
cold

and
hot
.

NOTE-

For
the
most
accurate
test
results,
the
engine
oil
(and
filter)
shouldbe
newand
of
the
correct
grade
.

Oil
Pressure

"
¡dle
(mínimum)
..
.
.
..............
.
.
0
.5
bar
(7psi)

"
Regulated
pressure
(elevated
engine
speed)

4-cylinder
engines
..
......
4
.3
±
0
.2
bar
(63
t3
psi)

6-cylinder
engines
.
.
.............
.
4
.0
bar
(59
psi)

4
.
Remove
pressure
gauge
and
reinstall
pressure
switch
.

If
testing
shows
low
oil
pressure,
one
or
more
of
the
follow-

ing
conditions
may
be
indicated
:
OIL
PAN

"
Worn
or
faulty
oii
pump
.

"
Worn
or
faulty
engine
bearings



The
oil
pancan
be
removed
with
the
engine
instalied,
al-

Severe
engine
wear
.



though
specíal
enginesupport
equipment
will
be
needed
.

Al¡
of
these
conditionsindicate
the
need
for
major
repairs
.

Oil
pressure
warning
system,
testing

When
the
ignition
is
tumed
ora,
the
oil
pressure
warning
light

comes
ora
.
When
the
engine
ís
started
and
the
oil
pressure
ris-

es
slightly,
the
oil
pressure
switch
opens
and
thewarning
light

goes
out
.
Make
sure
the
oil
leve¡
is
correct
before
making

tests
.

1
.
Turra
ignition
switch
ora
.

"
Warning
light
ora
instrument
panel
must
light
up
.

2
.
Remove
connector
from
oil
pressure
switch
.

"
Warning
light
ora
instrument
panel
must
go
out
.

OIL
PAN

3
.
If
warning
light
does
not
light
when
ignition
is
ora,
re-

move
connector
from
oil
pressure
switch
anduse
a

jumper
wire
to
ground
connector
terminal
to
a
clean

metal
surface
.

NOTE
-

If
the
warning
light
comes
ora,
check
the
switch
as
de-
scríbed
in
the
nextstep
.
If
the
warning
light
does
not
come
ora,
thewiring
to
the
instrument
cluster
or
to
the

light
itself
isfaulty
.

4
.
To
test
switch,
connect
ara
ohmmeter
between
terminal

in
switch
body
and
ground
.
With
engine
off,
these

should
be
continuity
.
With
engine
running,
oil
pressure

should
opera
switch
and
there
should
beno
continuity

Replace
a
faulty
switch
.

WARNING
-

Keep
in
mind
that
low
oil
pressure
may
be
prevent-

ing
the
switch
from
tuming
the
light
out
.
If
the
light

remains
ora
while
the
engine
is
running,
check
the

oil
pressure
asdescribed
earlier
.
Do
not
drive
the
car
until
the
problem
is
corrected
.
Theengine
may
be
severely
damaged
.

Oil
pan,
removing
and
installing

(4-cylinder
engines)

1
.
Raise
car
arad
place
securely
ora
jackstands
.

2
.
Remove
splash
shíeld(s)
from
under
engine,
where
ap-

plicable
.

3
.
Drain
engine
oil
as
described
in
020
Maintenance
Pro-
gram
.

4
.
Disconnect
vacuum
hose
adapter
from
vacuum
brake

booster
at
rear
of
engine
compartment
.

5
.
Remove
oil
dipstick
guide
tube
mounting
nut
and
pull
guide
tube
from
oil
pan
.
See
Fig
.
2
.

NOTE
-

The
guide
tube
is
sealed
in
the
pan
with
an
O-ring
.
Check
that
theO-ring
comes
out
with
the
tube
.
Use
a
new
O-ring
when
installing
the
tube
.

Fig
.
2
.



Oil
dipstick
guide
tube
mounting
nut
(arrow)
on
M44
engine
.
Use
new
O-ring
at
base
of
tube
during
installatidn
.

6
.
Install
engine
lifting
equipment
at
front
engine
lifting
point
and
raise
engine
approximately
5
mm
(
1
/4
inch)
until
engineweight
is
supported
.

7
.
Workingbeneath
car,
separate
steering
column
shaft
from
steeringrack
at
universal
joint
.

"
Point
wheels
straight
ahead
before
disconnecting
shaft

from
rack
.
Mark
steering
column
shaft
joint
to
steering

rackspíndle
.
See
320
Steering
and
Wheel
Align-

ment
.

CAUTION
-

In
order
to
avoíd
the
need
for
front-end
realign-
ment,
do
notunbolt
power
steering
rack
from
sus-
pension
crossmember
.

8
.
Supportsuspension
crossmember
(subframe)
from
be-
low
usingappropriate
jacking
equipment
.

9
.
At
left
and
right
sides,
unbolt
control
arm
bushing
carri-
ers
from
body
.
Disconnect
stabilizer
bar
links
fromcon-

trol
arms
.
See
Fig
.
3
.

LUBRICATION
SYSTEM



119-
3

0011960
Fig
.
3
.



Stabilizer
bar
link
nut
(A)
and
control
arm
bushing
carrier
bolts
(B)
.
Right
side
shows
.

10
.
Remove
bolts
from
left
and
right
sides
of
suspension
crossmember
.
RemoveM10
nuts
from
bottom
of
left
and
right
engine
mounts
.
Lower
crossmember
as
far
as

possible
.
See
Fig
.
4
.

uu1ibb4

Fig
.
4
.



Suspension
crossmember
bolts
(A)
and
lower
engine
mount-
ing
nut
(B)
.
Right
side
shows
.

11
.
Remove
clamping
brackets
holding
fuel
lines
to
oil
pan
.

12
.
On
cars
with
automatic
transmission,
remove
ATF
cool-
er
line
brackets
from
oil
pan
.

13
.
Remove
engine
drive
belt
from
power
steering
pump
.

See020
Maintenance
Program
.

14
.
Unbolt
power
steering
pumpbracket
andremove

bracket
with
pump
.
Hang
pump
from
chassis
using
wire
.

OIL
PAN

8
.
Remove
air
plenum
from
rear
of
engine
compartment
.
See
640
Heating
and
Air
Conditioning
.

9
.
Release
drive
belt
tension
and
remove
alternator
drive
belt
.
Remove
A/C
compressor
drive
belt
.
See
Fig
.
6
.

B11143
Fig
.
6
.



To
remove
poly-ribbed
drive
belt,
pry
cover
from
front
of
ten-
sioner
.
Then
using
8
mm
hex
key,
turntensioner
clockwise
(arrow)
torelease
tension
and
slip
belt
off
pulleys
.

10
.
Unbolt
power
steering
reservoir
and
pull
reservoir
off
engine
mount
bracket
.

11
.
Without
disconnecting
fluid
lines,
remove
power
steer-
ing
bracket
(with
pump)
from
oil
panand
engine
block
.
See
Fig
.
7
.
Disconnect
fluid
lines
from
bracket
on
en-
gine
mount
.
Hang
pump
from
chassis
using
wire
.

12
.
Without
disconnecting
refrigerant
lines,
remove
A/C
compressor
from
engine
block
.
Hang
compressor
from
chassis
using
wire
.
See
640
Heating
and
Air
Condi-
tioning
.

13
.
Remove
oil
dipstick
guide
tube
mounting
bolt
and
re-
move
tube
.
See
Fig
.
8
.

NOTE-

The
guide
tube
is
sealed
in
the
oil
pan
with
an
O-ring
.
Check
that
the
O-ring
comes
out
with
the
tube
.
Use
anew
O-ring
when
installing
the
tube
.

14
.
On
cars
with
automatic
transmission,
remove
brackets
holding
ATF
cooler
linesto
oil
pan
and
cylinder
block
.

LUBRICATION
SYSTEM



119-
5

Fig
.
7
.



Power
steering
pump
mounting
bolts
(arrows)
.

Fig
.
8
.



Oil
dipstick
guide
tube
being
removed
.
Usea
new
O-ring
(arrow)
during
installation
.

15
.
Insta¡¡
engine
lifting
equipment
at
front
engine
lifting
point
and
raise
engine
just
until
its
weight
is
supported
.

16
.
Remove
nuts
at
bottom
of
left
and
right
engine
mounts
.
Remove
ground
wire
from
right
engine
mount
.
1-oosen
nuts
at
top
of
left
and
right
engine
mounts
(do
not
re-
move)
.

OIL
PAN