oil type BMW 318i 1998 E36 User Guide
[x] Cancel search | Manufacturer: BMW, Model Year: 1998, Model line: 318i, Model: BMW 318i 1998 E36Pages: 759
Page 72 of 759
113-
6
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
32
.
Using
Torx
E12
socket,
remove
cylinder
head
bolts
in
2
.
Check
gasket
surface
of
cylinder
head
and
cylinder
the
sequence
indicated
.
See
Fig
.
15
.
Remove
cylinder
block
for
warpage
using
a
straight
edge
.
head
and
head
gasket
.
Discard
head
boits
.
3
.
On
M42
engine
:
Be
sure
oil
feed
check
valve
and
spac-
er
are
correctly
positioned
in
block
.
See
Fig
.
16
.
0012502
Fig
.
15
.
Cylinder
head
bolt
loosening
sequence
.
Use
Torx
El
2
socket
.
Cylinder
head,
installing
(4-cylinder
engine)
CAUTION-
If
the
camshafts
were
removedrínstalled
while
the
cylinder
head
was
off,
a
minimum
wafting
time
ís
requíred
after
installing
the
camshafts
.
When
the
camshafts
are
removed,
the
hydraulic
lifters
canexpand
.
This
expansion
can
cause
fncreased
valve
lift,
resultíng
in
open
valves
and
pfston
con-
tact
Cylinder
head
installation
waiting
times
"
Ator
above
68°F
(20°C)
...............
10
minutes
"50-68°F
(10-20°C)
.
.
..
...............
30
minutes
"
32-50°F
(0-10°C)
..
.
..
...............
75
minutes
1
.
Clean
cylinder
head
and
gasket
surfaces
of
cylinder
block
and
al¡
timing
chain
covers
.
"
Remove
al¡
foreign
matter
and
any
¡¡quid
from
bolt
holes,
then
clean
with
a
thread
chaser
.
CAUTION-
Do
not
useametal
scraper
or
wire
brush
to
clean
the
alumfnum
cylinder
head
or
pistons
.
If
neces-
sary,
useahard
wooden
or
plastic
scraper
.
Also
available
are
abrasivediscs
to
be
used
ín
conjunc-
tionwíth
an
electric
dril¡
.
Be
sure
to
use
the
correct
disc
for
the
type
of
metalbeingcleaned
.
CYLINDER
HEAD,
4-CYLINDER
Fig
.
16
.
Oil
feed
check
valve
and
spacer
used
on
M42
engine
.
Install
check
valvewíth
collar
(arrow)
facing
down
.
CAUTION-
If
the
check
valve
is
not
installed
correctly,
oil
flow
to
the
cylinder
head
would
be
restrícted
.
4
.
Place
new
cylinder
head
gasket
on
surface
of
cylinder
block
.
Check
that
two
locating
dowels
are
correctly
po-
sitioned
in
block
and
not
damaged
.
CAUTION-
The
word
"OBEN",
prfnted
on
the
gasket,
should
face
up
.
5
.
Place
new
rubber
profile
gasket
in
groove
of
front
cover
.
6
.
With
camshafts
locked
in
TDC
positionwith
BMW
spe-
cial
tool
as
described
earlier,
set
cylinder
head
in
posi-
tion
.
CAUTION-
"
The
camshafts
mustbe
focked
in
the
TDC
posi-
tion
at
the
rear
of
the
cylinder
head
with
BMW
specfal
tool
no
.
113240
before
installing
the
cyl-
inder
head
.
"
Make
sure
the
crankshaft,
which
had
been
rotat-
ed
approximately
45°
opposite
the
dfrection
of
engine
rotation,
is
still
in
thatposition
before
low-
ering
the
cyffnder
head
ínto
position
.
"
Torx-type
cylinder
head
bolts
should
not
be
re-
used
.
They
are
stretch-type
bolts
and
must
al-
waysbe
replaced
whenever
loosened
.
Page 74 of 759
113-8
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
IW?
-
L
'/~f
W
~
4r
"
-
"
;,s
1
12
.
On
M44
engine
:
Place
sensor
wheel
on
intake
cam-
shaft
sprocket
so
that
arrowon
sensor
wheel
points
up
.
13
.
Instan
and
hand-tighten
sprocket
mounting
bolts
.
CAUTION-
Different
hydraulic
chaintensioners
were
used
during
manufacture,
depending
onengine
type
.
See
Fig
.
21
.
Note
that
the
late
style
tensioner
can
be
retrofitted
to
the
earlier
engine,
so
be
sure
to
identify
the
version
of
tensioner
installed
as
insta-lation
instructions
vary
between
the
two
.
14
.
On
M42
engine
:
Disassemble
chain
tensioner
by
strik-
ing
outer
sleeve
against
a
solid
object
.
This
will
release
snap
ring
and
tensioner
will
separate
.
See
Fig
.
22
.
M42
Engine
up
and
camshaft
threaded
holes
centered
in
siotted
holes
.
CYLINDER
HEAD,
4-CYLINDER
0013024a
Outer
sl
eve
Detent
ring
Spri
g
Fig
.
22
.
Disassembled
chain
tensioner
for
M42
engine
.
15
.
On
M42
engine
:
Clamp
tensioner
piston
in
vice
(soft
jaws)
.
Slowly
compress
piston,
making
sure
detent
ring
fits
into
taper
of
outer
sleeve
.
If
necessary,
press
ends
of
detent
ring
together
.
Slowly
continuepressing
ten-
sioner
together
until
snap
ring
audibly
clicksinto
outer
sleeve
.
Measure
overall
lengthof
tensioner
to
confirm
correct
assembly
:
68
.5
mm
(2.7
in
.)
.
NOTE-
i
Snap
ring
/0
.13024
The
late-style
tensioner
on
the
M44
engíne
canbe
ret-
rofitted
to
the
M42
engine
.
Tightening
Torque
"Chain
tensioner
plug
to
cylinder
head
.....
.-~
..........
40
Nm
(30
ft-Ib)
16
.
On
M44
engíne
:
Clamp
tensioner
píston
in
vice
(soft
jaws)
and
squeeze
oil
from
it
.
Slowly
compress
piston
only
up
to
end
circlip
.
Repeat
procedure
twice
to
ensure
all
oil
is
expelled
.
See
Fig
.
23
.
17
.
Instan
hydraulic
chain
tensioner
to
cylinder
head
.
Use
a
new
sealing
washer
on
tensioner
when
installing
.
18
.
On
M42
engine
:
Unlock
chain
tensioner
by
pressing
chain
rail
against
tensioner
until
it
expands
out
.
19
.
Check
that
chain
is
free
of
slack
.
Tighten
sprocket
mounting
bolts
.
Fig
.
21
.
Two
versions
of
hydraulic
chain
tensioners
.
Original
chainten-
sioner
on
M42
engine
(top)
can
be
disassembled
.
Chain
ten
sioner
on
M44
engine
(bottom)
cannotbe
disassembled
.
Tightening
Torque
Note
differences
in
outer
sleeve
.
Also,
the
M42
tensioner
de-
"
Chain
sprocket
to
camshaft
flange
.
..
10
Nm
(89
in-lb)
tent
ring
groove
(arrow)
is
visible
when
tensioner
is
extended
.
20
.
Remove
crankshaft
locking
tool
from
bellhousing
and
camshaft
locking
tool
from
rear
of
cylinder
head
.
Page 122 of 759
119-
8
LUBRICATION
SYSTEM
17
.
Installation
is
reverse
of
removal
.
"
Thoroughly
clean
all
old
gasket
material
from
mating
surtaces
anduse
a
new
gasket
.
"
Applya
small
amount
of
non-hardening
sealer
(3-Bond
1209
0
or
equivalent)
to
oil
pan
gasket
directly
below
joints
for
and
cover
and
front
timing
case
cover
.
See
Fig
.
12
.
"
Tighten
oil
pan
bolts
starting
at
front
first,
working
to-
wardback
(transmission)
end
.
"
Fill
engine
with
oil
as
described
in
020
Maintenance
Program
.
"
After
addingengine
oil,
start
and
run
engine
.
Raiseen-
gine
speed
to
2,500
rpm
until
oíl
pressure
warning
lampgoes
out
(about
5seconds)
.
OIL
PUMP
applied
(arrows)
.
Apply
a
bead
3
mm
wideby
2
mm
high
.
WARNING
-
"
Always
use
new
bolts
when
mounting
the
sub-
frame
to
the
body
.
The
one-time
only
bolts
should
be
replaced
any
timethey
are
removed
.
"
Special
installation
instructions
apply
when
in-
stalling
the
front
suspension
crossmember
to
the
body
.
See
310
Front
Suspension
for
fastener
specifications
and
tightening
torques
.
Fig
.
12
.
Joint-mating
areas
at
oil
pan
gasket
where
sealer
should
be
Center
the
steering
spindle
to
the
steering
rack
before
in-
stalling
the
steering
column
shaft
.
See
320
Steering
and
Wheel
Alignment
for
more
specific
procedures
.
Tightening
Torques
"
Control
arm
bushing
carrier
to
body
(M10
bolt)
...............
47
Nm
(35
ft-Ib)
"
Engine
mount
to
suspension
crossmember(M10
nut)
..
42
Nm
(31
ft-Ib)
"
Oil
pan
to
engine
block
(M6
bolt)
8
.8
grade
...........
.......
....
10
Nm
(89
in-lb)
10
.9
grade
...........
..
...
...
.
12
Nm
(106
in-lb)
"
Stabilizer
bar
link
to
control
arm
(M10
nut)
.......
....
42
Nm
(31
Ib-ft)
"
Steering
column
universal
joint
to
steering
rack
spindle
(M8
bolt)
....
19
Nm
(14
ft-Ib)
"
Suspensíon
crossmember
to
body
...
...
.
...
..
.
.
See
310
Front
Suspension
OIL
PUMP
Oil
pump,
removing
and
installing
(4-cylinder
engine)
Oil
pressure
on
M42
and
M44
engines
is
generatedbya
gear-type
pump
mounted
to
the
rear
of
the
front
engine
cover
(timing
chaincase)
.
The
pump
is
gear-driven
off
the
front
of
the
crankshaft
.
NOTE-
Oil
pump
removal
requires
lowering
of
the
front
sus-
pension
and
removal
of
the
oil
pan,
as
well
asremoval
of
the
timing
chain
assembly
.
1
.
Disconnect
negative
(-)
battery
cable
from
battery
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
paga
vÍii
.
2
.
Drain
engine
oil
as
described
in
020
Maintenance
Pro-
gram
.
3
.
Withengine
cold,
drain
coolant
.
See
170
Radiator
and
Cooling
System
.
4
.
Remove
top
cover
from
oil
filter
housing
to
allow
engine
oil
to
drain
into
oil
pan
.
Remove
oil
pan
as
described
earlier
.
Reinstall
oil
filter
cover
.
5
.
Remove
alternator
.
Unbolt
power
steering
pump
from
bracket,
then
remove
alternator
mountíng
bracket
.
See
121
Battery,
Starter,
Alternator
.
6
.
Remove
crankshaft
vibration
damper
andhub
.
Then
re-
move
upper
and
lower
timing
chain
covers,
complete
timingchain,
chain
sprockets
and
chain
guides
.
See
117
Camshaft
Tíming
Chain
.
Page 124 of 759
119-
1
0
LUBRICATION
SYSTEM
Oil
pump,
removing
and
installing
(6-cylinder
engine)
Oil
pressure
on
the
6-cylinder
engines
is
generated
by
a
gear-type
pump
bolted
to
the
bottom
of
the
engine
block
.
The
oil
pump
is
chain
driven
off
the
front
of
the
crankshaft
.
NOTE-
Oil
pump
removal
requires
raising
the
engine
(cars
built
up
to
9-92)
or
lowering
the
front
suspension
crossmem-
ber
(cars
built
from
9-92)
to
remove
the
oil
pan
.
1.
Drain
oil
as
described
in
020
Maintenance
Program
.
2
.
Remove
oil
pan
as
described
earlier
.
3
.
Remove
oil
pump
sprocket
mounting
nut
(left-hand
thread)
.
See
Fig
.
16
.
Lift
sprocket
off
together
with
drive
chain
.
Fig
.
16
.
Oil
pump
sprocket
mounting
nut
(left-hand
thread)
on
6-cylin-
der
engine
(arrow)
.
4
.
Remove
mounting
bolts
from
oil
pump
and
oil
pump
pickup
tube
.
Withdraw
pump
.
NOTE-
Note
any
spacers
between
pump
and
engine
block
.
See
Fig
.
17
.
"
Note
position
of
locating
dowels
.
OIL
PUMP
811186
0011952
Fig
.
17
.
Oil
pump
mounting
points
(1)
and
pickup
tube
mountíng
points
(2)
.
5
.
Remove
coverfrom
oil
pump
and
check
for
wear
or
scoring
.
Spin
oil
pump
shaft
and
check
that
gears
turn
smoothly
.
Replace
pump
if
gears
spinwith
difficulty
or
any
wear
is
present
.
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
"
Align
sprocket
splines
to
oil
pump
shaft
splines
before
tightening
sprocket
nut
.
Tightening
Torques
"
Oil
pump
to
engine
block
(M8)
......
22
Nm
(16
ft-Ib)
"
Oil
pan
to
engine
block
(M6
bolt)
8
.8
grade
..
...
.
...
...
.
.........
10
Nm
(89
in-lb)
10
.9
grade
.
...
.
..
....
.
........
12
Nm
(106
in-lb)
"
Oil
pump
sprocket
to
oil
pump
shaft
(M1
0x1
left-hand
thread)
..........
25
Nm
(18
ft-Ib)
Page 196 of 759
170-2
RADIATOR
AND
COOLING
SYSTEM
Cooling
Fans
TROUBLESHOOTING
Belt-driven
coolingfan
.
The
primary
cooling
fan
is
belt-
driven
.
It
is
mounted
to
the
frontof
the
coolant
pump
through
a
fan
clutch
.
The
fan
clutch
is
a
viscous
fluid
coupling
that
con-
trols
the
speed
of
thefan
based
on
engine
compartment
tem-
perature
.
Electric
cooling
fan
.
Models
with
M44
engine
and
stan-
dard
transmission
substitute
an
electric
fan
for
the
belt-driven
viscous
fan
.
This
is
attached
to
the
rear
of
the
radiator
and
controlledvia
the
DME
5
.2
engine
management
system
.
NOTE-
The
electric
cooling
fan
in
these
models
is
activated
by
the
engine
control
module
(ECM)
.
Auxiliary
coolingfan
.
In
al¡
models
a
two-speed
electric
auxiliary
cooling
fan
is
mounted
behind
the
front
grill
and
in
front
of
the
radiator
.
This
fan
is
primarily
used
for
the
A/C
sys-
tem,
but
also
operates
when
the
coolant
temperature
ex-
ceeds
a
predetermined
leve¡
.
Warnings
and
Cautions
The
following
warnings
and
Cautions
should
beobserved
when
working
on
the
cooling
system
.
WARNING
-
"
Atnormal
operating
temperature
the
cooling
sys-
tem
is
pressurized
.
Allow
the
system
to
cool
as
long
as
possible
before
opening-a
minimum
of
an
hour-then
release
the
cap
slowly
to
allow
sale
release
of
pressure
.
"
Releasing
the
cooling
system
pressure
lowers
the
coolants
boiling
point
and
the
coolant
may
boíl
suddenly
.
Use
heavy
gloves
and
wear
eye
and
laceprotection
to
guard
against
scalding
.
"
Use
extreme
care
when
draining
and
disposing
of
engine
coolant
.
Coolant
is
poisonous
and
lethal
to
humans
and
pets
.
Pets
are
attracted
to
coolant
because
of
its
sweet
smell
and
taste
.
Consult
a
veterinarian
immediately
if
coolant
is
ingested
byan
animal
.
CAUTION-
"
Avoidadding
cold
water
to
the
coolant
while
the
engine
is
hot
or
overheated
.
If
it
is
necessary
to
add
coolant
to
ahot
system,
do
so
only
with
the
engine
running
and
coolant
pump
tuming
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
TROUBLESHOOTING
Most
cooling
system
faults
can
be
grouped
into
one
of
three
categories
:
"
Cooling
system
leaks
"
Poor
coolant
circulation
"
Radiator
cooling
fan
faults
When
investigating
the
cause
of
overheating
or
coolant
loss,
begin
with
a
visual
inspection
.
Be
sure
to
check
the
con-
dition
and
tension
of
the
coolant
pump
drive
belt
.
Check
hoses
for
cracks
or
softness
.
Check
clamps
for
looseness
.
Check
the
coolant
leve¡
and
check
for
evidence
of
coolantleaks
from
the
engine
.
Check
that
the
radiator
fins
are
not
blocked
with
dirt
or
de-
bris
.
Clean
the
radiator
using
low-pressure
water
or
com-
pressed
air
.
Blow
outward,
fromthe
engine
side
out
.
Inspect
the
coolant
pump
by
first
removing
the
drive
belt
from
the
pump
.
Firmly
grasp
opposite
sídes
of
the
pulley
and
check
for
play
in
all
directions
.
Spin
the
pulley
and
check
that
the
shaft
runs
smoothly
.
NOTE-
The
coolant
provides
lubrication
for
the
pump
shaft,
soan
occasional
drop
of
coolant
leaking
from
the
pump
is
acceptable
.
If
coolant
drips
steadily
from
the
vent
hole,
the
pump
should
be
replaced
.
The
cooling
system
becomes
pressurized
at
normal
operat-
ing
temperature,
which
raises
the
boiling
point
of
the
coolant
.
Leaks
may
prevent
the
system
from
becoming
pressurized,
allowing
the
coolant
to
boil
at
a
lower
temperature
.
If
visual
ev-
idence
is
inconclusive,
a
cooling
system
pressure
test
can
help
to
pinpointhard-to-find
leaks
.
If
the
cooling
system
is
full
of
coolant
and
holds
pressure,
the
next
most
probable
cause
of
overheating
are
:
"
Faulty
radiator
fan
"
Loose
or
worn
drive
belt
"
Failed
thermostat
or
coolant
pump
"
Clogged/plugged
radiator
or
coolant
passages
.
NOTE
-
"
Some
early
style
coolant
pumps
were
fitted
wíth
fi-
berlplastic
type
impellers
.
Over
time,
this
impeller
can
wear
away
and
result
in
overheating
.
The
plastic
im-
peller
can
also
slip
or
free-wheel
on
the
pump
shaft
.
If
the
engine
overheats
and
no
other
faults
canbe
found,
theold
style
impeller
may
be
the
cause
of
the
problem
.
"
Only
pumps
with
the
updated
metal
impeller
should
be
used
for
replacement
.
Page 214 of 759
200-2
TRANSMISSION-GENERAL
Transmission
ID
Codes
On
both
manual
and
automatic
transmissions,
the
code
let-
ter
and
transmission
type
numbers
should
be
located
onan
ID
plate
attached
to
the
síde
of
thetransmission
.
Do
not
rely
on
numbers
cast
on
the
transmission
case
for
identification
.
In
addition,
thetransmission
lubricant
varies
between
trans-
missions
and
model
years
.
Fluid
application
information
should
be
clearly
marked
on
a
label
on
thetransmission
.
On
manual
transmissions,
either
ATF
(orange
label
reads
ATF-Oil!)
or
a
special
BMW
lubricant
(yellow
label
reads
MTF-
LT
1)
are
used
.
See
230Manual
Transmission
.
Automatic
transmissions
are
filled
with
either
Dexron
III
ATF
(black
trans
.
type
plate
reads
ATF-Oil!),
a
special
ffe-
time
oil
(green
trans
.
type
plate
reading
Life-Time
ó1)
.
See
240AutomaticTransmission
.
GENERAL
CAUTION-
lf
in
doubtas
to
the
typeof
fluid
installed
in
a
par-
ticular
transmission,
consult
and
authorized
BMW
dealer
service
department
for
the
latest
in
operat-
ing
fluids
.
Fig
.
2
.
Typical
location
of
IDpíate
on
automatic
transmission
housing
(arrow)
.
A4S
310R
(THM-R1)
Page 222 of 759
230-2
MANUAL
TRANSMISSION
Transmission
fluidleve¡,
checking
Checking
thetransmission
oil
level
involves
simply
remov-
ing
the
side
drain
plug
and
inserting
a
finger
into
the
holeto
check
the
fluid
leve¡
.
lf
the
fluid
leve¡
is
up
to
the
bottom
of
the
drain
hole
(finger
is
wetted
by
transmission
fluid),
the
leve¡
is
correct
.
Transmission
fluid,
replacing
NOTE-
Manual
transmission
fluid
type
should
be
printed
ona
label
on
the
side
of
the
transmission
.
If
in
doubt,
consult
an
authorized
BMW
dealer
for
the
up-to-dateinforma-
tion
on
operating
fluids
.
1
.
Drive
vehicle
for
afew
miles
to
warm
transmission
.
2
.
Raise
and
safely
support
vehicle
to
access
drain
plug
.
WARNING
-
"
When
raising
the
car
uslng
a
floor
jack
or
a
hy-
draulic
lift,
carefully
position
the
jack
pad
to
pre-
vent
damaging
the
car
body
.
A
suitable
liner
(wood,
rubber,
etc
.)
should
be
placed
between
the
jack
and
the
car
to
prevent
body
damage
.
"
Watch
the
jack
closely
.
Make
sure
it
stays
stable
and
does
not
shíít
or
tilt
.
As
the
car
is
raised,
the
car
may
roll
slightly
and
the
jack
may
shift
.
3
.
Place
a
drain
pan
under
transmission
andremove
drain
plug
at
bottom
of
transmission
.
See
Fig
.
1
.
Fig
.
1
.
Manual
transmission
fill
(1)
and
drain
plugs
(2)
.
TRANSMISSION
SERVICE
4
.
Install
and
torque
drain
plug
.
5
.
Remove
fill
plug
from
side
of
transmission
.
Slowly
fill
transmission
with
fluiduntilfluid
overflows
fill
hole
.
6
.
Install
and
torque
fluid
fill
plug
.
Fluid
Capacity
"
Getrag
transmission
...........
1
.0
liter
(1.1
US
qts)
"
ZF
transmission
.............
1
.2
liters(1
.3
US
qts)
Tightening
Torque
"
Transmission
drain
or
fill
plug
.......
50
Nm
(37
ft-Ib)
TRANSMISSION
SERVICE
Back-up
light
switch,
replacing
1
.
Raise
and
safely
support
vehicle
to
accessback-up
light
switch
.
NOTE-
"
The
back-up
light
switch
on
Getrag
transmissions
is
in
the
left
rearof
the
transmission
.
"
Theback-up
light
switch
on
ZF
transmission
isin
the
rightfront
of
thetransmission
.
2
.
Unscrew
switch
from
transmission
.
3
.
Install
new
switch
.
Tightening
Torque
"
Back-up
light
switch
to
transmission
..
..
.
.....
.
..
.....
20
Nm
(15
ft-ib)
4
.
Check
transmission
fluid
leve¡
before
lowering
vehicle
.
Page 287 of 759
GENERAL
......
.
.
.
.
.
.
.
.....
.
.
.
.
.
.
.
.
.
.
331-1
Final
Drive
Oil
Seals
.
.
...
.
.
.
.......
.
.
.
.
.
331-1
Finaldrive
flange
oil
sea¡,
replacing
....
.
.
.
..
331-2
FINAL
DRIVE
SERVICE
.
.....
.
.
.
.
.
.
.
.
.
.
331-1
Finaldrive
inputshaft
oil
seal,
replacing
.
.
.
.
.
331-3
Final
drive
oí¡,
draining
and
filling
.
.
.
.
.
.
.
.
.
.
331-1
Finaldrive
unit,
removíng
and
installing
.
.
.
.
.
.
331-3
GENERAL
This
repa¡r
group
covers
repair
operations
that
do
not
re-
quire
complicated
disassembly
of
the
final
drive
.
Internal
re-
pairs
and
final
drive
disassembly
are
not
covered
in
this
manual
.
FINAL
DRIVE
SERVICE
Al¡
final
drive
work
requires
some
method
of
raising
thecar
and
supporting
it
securely
while
the
work
is
performed
.
Jack
stands
and
a
floor
jack
can
easily
be
used,
but
use
extreme
caution
when
working
beneath
the
car
.
See010
Fundamen-
tais
for
the
Do-It-Yourself
Owner
.
NOTE-
Removal
of
final
drive
carrier
is
covered
in
330
Rear
Suspension
.
Final
drive
oil,
draining
and
filling
1
.
Drive
car
to
warm
final
drive
fluid
.
2
.
Raise
car
and
support
safely
.
WARNING
-
Make
sure
that
thecar
is
firmly
supported
on
jack
standsdesigned
for
the
purpose
.
Place
the
jack
standsbeneatha
structural
chassis
point
.
Do
not
place
jack
stands
under
suspension
parts
.
5
.
Fill
final
drive
with
appropriate
type
and
quantity
of
lu-
bricant
.
Insta¡¡
and
tighten
fill
plug
.
331
Final
Drive
0
Fig
.
1
.
Final
drivedrain
plug
(A)
and
fill
plug
(B)
.
D
NOTE-
The
final
drive
fluid
level
is
correct
when
the
fluid
begins
to
spill
from
the
fill
plug
.
Final
Drive
Oil
Seals
FINAL
DRIVE
331-1
0013113
Final
DriveDrain
and
Fill
"
Oil
specifications
w/o
limited
slip
.
.......
BMW
SAF-XO
Synthetic
Oil
with
limited
slip
.
......
BMW
SAF-XIS
Synthetic
Oil
"
Final
drive
oil
capacity
4-cylinder
.
.
.
...
................
1
.1
liters
(1
.2
qt)
6-cylinder
.
.
.
...
................
1
.7liters(1.8
qt)
3
.
Place
a
drain
pail
below
final
drive
andremove
drain
and
fill
plugfrom
final
drive
.
See
Fig
.
1
.
Low
oil
level
caused
by
faulty
oil
seals
may
be
the
cause
of
noisy
final
drive
operation
or
limited-slip
chatter
.
The
drive
NOTE-
flange
(side)
and
inputshaft
(front)
oil
seals
can
be
replaced
"
Use
a14
mm
alíen
bit
socket
to
remove
the
drain
plug
.
while
the
final
drive
is
installed
.
Alternatively,
cut
approximately
30
mm
(1
.2
in)
from
an
alíen
key
and
usea
box
end
wrenchon
the
key
NOTE-
stub
.
Do
not
mistake
leaking
CV
joints
for
flangeseal
leaks
.
4
.
Install
and
tighten
drain
plug
.
It
may
be
helpful
to
degrease
the
final
drive
to
pinpoint
the
source
of
the
leak
prior
to
replacing
seals
.
FINAL
DRIVE
SERVICE
Page 291 of 759
Brake
rotor,
removing
and
installing
.
.
.
.
.
.
.
.
340-7
MASTER
CYLINDER
............
.
.
.
.
.
.
.340-7
Master
cylinder,
removing
and
installing
.
...
.
340-7
GENERAL
TROUBLESHOOTING
WARNING
-
"
Although
semi-metallic
and
metallic
Brake
friction
materials
in
Brake
pads
or
shoes
no
longer
con-
tain
asbestos,
they
produce
dangerous
dust
.
"
Brake
fluid
is
poisonous,
highly
corrosive
and
dangerous
to
the
environment
Wear
safety
glasses
and
rubber
gloves
when
working
with
Brake
fluid
.
Do
not
siphonBrake
fluid
with
your
mouth
.
Immediately
clean
away
any
fluid
spilled
on
painted
surfaces
and
wash
with
water,
asBrake
fluid
will
remove
paint
.
"
Always
use
new
Brake
fluid
froma
fresh,
un-
opened
container
.
Brake
fluid
will
absorb
mois-
ture
from
the
air
.
This
canlead
to
corrosion
problems
in
the
brakingsystem,
and
will
also
low-
er
the
Brake
fluid's
boiling
point
.
Dispose
of
Brake
fluid
properly
.
"
Do
notreuse
self-locking
nuts,bolts
or
fasteners
.
They
are
designed
to
be
used
only
once
and
may
failif
reused
.
Always
replace
them
with
new
self-
locking
fasteners
.
BMW
E36
models
areequipped
with
vacuum
power-assist-
ed
four-wheel
disc
brakes
with
an
integral
Antilock
Brake
Sys-
tem
(ABS)
.
Single-pistoncalipers
act
on
solid
or
vented
front
rotors
and
solid
rear
rotors
.
A
brake
pad
wear
sensor
for
each
axle
indicates
when
brake
padsneed
replacement
.
The
dual
drum-type
parking
brakesystem
is
integrated
with
the
rear
brake
rotors
.
NOTE-
M3
models
havevented
directional
Brake
rotors
on
the
rearaxle
as
well
ason
the
front
.
340
Brakes
BRAKES
340-1
GENERAL
.
.
.
.
.
.
.........
.
.
.
..........
340-1
BRAKE
BOOSTER
.........
.
.
.
.
.
...
.
.
.
.
340-8
TROUBLESHOOTING
.......
.
......
.
...
340-1
Brake
booster,
removing
and
installing
....
.
.
340-8
PARKING
BRAKE
.
.....
.
...
.
.
.
.....
.
.
.
340-10
BLEEDING
BRAKES
.
.
.
.
.
.
.
.
..........
340-3
Parking
brake,adjusting
.
.
.
.
.
.
.
.
.
.
.....
.
340-10
Pressure
bleeding
brakes
Parking
brake
shoes,
removing
and
installing
.
340-11(except
cars
with
AST)
.
.
.
.
.
.
.
.
.
...
.
.
.
.
.340-3
Parking
Brake
cable,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
340-11
BRAKE
PADS,
CALIPERS,
ANTILOCK
BRAKE
SYSTEM
(ABS)
.
.
.
.340-11
AND
ROTORS
..........
.
.......
.
.
.
.
.
.
.
340-3
ABS
System
Inspection
.
...
.
.......
.
.
.
..
340-12
Brake
pads,
replacing
............
.
.
.
.
.
.
.
340-4
ABS
wheel
speed
sensors,
replacing
.
.
.
.
..
340-12
Brake
caliper,
removing
and
installing
.
..
..
.
340-6
TABLES
a
.
Brake
System
Troubleshooting
.....
...
.
.
.....
.340-2
b
.
Brake
Rotor
Reconditioning
Specifications
.
.....
.340-7
Brakeperformance
is
mainly
affected
by
three
things
:
the
leve¡
and
condition
of
the
brake
fluid,
the
system's
abilíty
to
create
and
maintain
hydraulic
pressure,
and
the
condition
of
the
friction
components
.
Air
in
the
Brake
fluid
will
make
the
Brake
pedal
feel
spongy
during
braking
or
will
increase
the
Brake
pedalforce
required
to
stop
.
Fluid
contaminated
by
moisture
or
dirt
can
corrode
the
system
.
Inspect
the
Brake
fluid
inside
the
reservoir
.
Ifit
is
dirty
or
murky,
or
is
over
a
year
old,
the
fluid
should
be
replaced
.
Visually
check
the
hydraulic
system
startingat
the
master
cylinder
.
To
check
the
function
of
the
master
cylinder
hold
the
brake
pedal
down
hard
with
the
engine
running
.
The
pedal
should
feelsolid
and
stay
solid
.
If
the
pedal
slowly
falls
to
the
floor,
either
the
master
cylinder
is
leaking
internally,
or
fluid
is
leaking
externally
.
If
no
leaks
canbe
found,
the
master
cylin-
der
is
faulty
and
should
be
replaced
.
Check
all
Brake
fluid
lines
and
couplings
for
leaks,
kinks,
chafing
and
corrosion
.
Check
the
Brake
booster
by
pumping
the
Brake
pedal
ap-
proximately
10
times
with
the
engine
off
.
Hold
the
pedal
down
and
start
the
engine
.
The
pedal
should
fa¡¡
slightly
.
If
not,
check
for
any
visiblefaults
before
suspecting
a
faulty
brake
booster
.
Check
for
strong
vacuum
at
the
vacuum
hose
fitting
at
the
booster,
and
check
the
non-retum
valve
for
one-way
flow
.
Worn
or
contaminated
brake
pads
will
cause
poor
braking
performance
.
Oil-contaminated
or
glazed
pads
will
cause
stopping
distances
to
increase
.
Inspect
the
rotors
for
glazing,
discoloration
and
scoring
.
Steering
wheel
vibration
while
braking
at
speed
is
often
caused
by
warped
rotors,
but
can
also
be
caused
byworn
suspension
components
.
TROUBLESHOOTING
Page 383 of 759
NOTE
-
Sometimes
the
color
of
en
installed
wire
may
be
differ-
ent
than
the
one
on
the
wiring
diagram
.
Don't
be
con-
cerned
.
Just
be
sure
lo
confirm
that
the
wire
connects
lo
the
proper
terminals
.
Wire
color
codes
"
BLU
.........
.
..
..
...
.
.................
Blue
"
BRN
....:....
.
..
..
...
..
...............
Brown
"
YEL
.........
.
..
..
...................
.Yellow
"
GRN
.........
.
..
..
...
.
................
creen
"
G
RY
.......
.
.
.
..
..
.....................
G
ray
"
ORG
.........
.
..
..
...
.
..............
.Orange
"
RED
......
...
.
.
..
.....................
.Red
"
BLK
.........
.
..
..
...
.
................
Black
"
VIO
..........
.
..
...
..
..
.......
.
.......
Violet
"
WHT
.........
.
.
....
.
...
:..............
White
Table
a
.
Terminal
and
Circuit
Numbers
Number
1
Circuít
description
1
j
Low
voltage
switched
terminal
of
coi¡
4
1
High
voltage
center
termina¡
of
coi¡
+x
Originates
atignition
switch
.
Supplies
powerwhen
the
ignition
switch
is
in
the
PARK,
RUN,
or
START
position
15
Originates
atignition
switch
.
Supplies
powerwhen
ignition
switch
is
in
RUN
or
START
position
30
Battery
positive
(+)
voltage
.
Supplies
power
whenever
battery
is
connected
.
(Not
dependent
on
ignition
switch
position,
unfused)
31
1
Ground,
battery
negative
(-)
terminal
50
Supplies
power
from
battery
to
starter
solenoid
when
ignition
switch
isin
START
position
only
+54
Originates
atignition
switch
.
Supplies
power
when
ignition
switch
isin
the
RUN
position
only
85
1
Ground
side
(-)
ofrelay
coil
86
1
Power-in
side
(+)
ofrelay
coil
87
1
Relay
actuatedcontact
D
Alternator
warning
light
and
field
energizing
circuit
ELECTRICAL
SYSTEM-GENERAL
600-
3
Additional
abbreviations
shown
in
the
wiring
diagrams
are
given
below
.
Abbreviations
"
ABS
........
.
...
.
...
.
..........
antilock
brakes
"
A/C
........
.
...
..
..
.
.........
.airconditioning
"
AST/ASC+T
.......
...
.
.
.......
al¡
season
traction
"
CONV
.......
.
.
...
.................
convertible
"
DME
........
.
.
...
.......
digital
motor
electronics
"
ECM
.......
.
...
..
..
.
..
electronic
control
module
"
EWS/EWS
II
......
...
.
.
coded
driveaway
protection
"
SRS
........
.
supplemental
restraint
system-airbag
"
TCM
........
.
..
....
.
transmission
control
module
"
ZKE
(94-98
models)
..
..
.
...
central
body
electronics
"
ZVM
(92-93
models)
...
.
.
..
.
.......
central
locking
ELECTRICAL
TROUBLESHOOTING
Most
terminals
are
identified
by
numbers
on
the
compo-
nents
and
harness
connectors
.
The
terminal
numbers
for
ma-
Four
things
are
required
for
current
toflow
in
any
electrical
jor
electrical
connections
are
shown
in
the
diagrams
.
Though
circuit
:
a
voltagesource,
wires
or
connections
to
transport
the
many
terminal
numbers
appear
only
once,
severa¡other
num-
voltage,
a
load
or
device
that
uses
the
electricity,
and
a
con-
bers
appear
in
numerous
places
throughout
the
electrical
sys-
nection
to
ground
.
Most
problemscanbefound
using
a
digital
tem
and
identify
certain
types
ofcircuits
.
Some
of
the
most
multimeter
(volt/ohm/amp
meter)to
check
for
voltage
supply,
common
circuit
numbers
are
listed
below
in
Table
a
.
for
breaks
in
the
wiring
(infinite
resistance/no
continuity),
orfor
a
path
to
ground
that
completesthe
circuit
.
Electric
current
is
logical
in
its
flow,
always
moving
from
the
voltage
sourcetoward
ground
.
Electricalfaults
can
usually
be
located
through
a
process
of
elimination
.
When
troubleshoot-
ing
a
complex
circuit,
separate
the
circuit
into
smaller
parts
.
The
general
testsoutlined
below
may
be
helpful
in
finding
electrical
problems
.
The
information
is
most
helpful
when
used
with
the
wiring
diagrams
.
Be
sure
to
analyze
the
problem
.
Use
the
wiring
diagrams
to
determine
the
most
likely
cause
.
Getan
understanding
of
how
the
circuit
works
by
following
the
circuit
from
groundback
to
the
power
source
.
When
making
test
connections
at
connectors
andcompo-
nents,
use
care
to
avoidspreading
or
damaging
the
connec-
tors
or
terminals
.
Some
tests
may
require
jumper
wires
to
bypass
components
or
connections
in
the
wiring
harness
.
When
connecting
jumper
wires,
use
bladeconnectors
at
the
wire
ends
that
match
the
size
of
the
terminal
being
tested
.
The
small
interna¡
contacts
are
easily
spread
apart,
and
this
can
cause
intermittent
or
faultyconnections
that
can
leadto
more
problems
.
ELECTRICAL
TROUBLESHOOTING