timing cover BMW 318i 1998 E36 Workshop Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1998, Model line: 318i, Model: BMW 318i 1998 E36Pages: 759
Page 45 of 759
camshaft
secondary
drive,
causing
thecamshaft
to
"advance"
12
.5°
.
The
helical
gears
are
cut
so
that
forward
motion
of
the
gear
cup
is
transiated
into
rotational
motion
of
the
camshaft
.
See
117
Camshaft
Timing
Chain
for
testing
and
repair
infor-
mation
on
the
VANOS
system
.
DISA
(Dual
Resonance
Intake
System)
DISA,usedon
4-cylinder
engines,
is
a
dual
intake
runner
system
that
effectively
provides
the
advantages
of
both
short
and
long
intake
runners
within
the
same
engine
.
For
best
per-
formance,
long
intake
runners
aremost
beneficial
atlow-
and
mid-engine
speeds
(below
4,200
rpm),
and
short
intake
run-
ners
enhance
torque
at
high
engine
speeds
(above4,200
rpm)
.
NOTE-
The
term
DISA
comes
from
the
German
words
Differ-
enzierte
Sauganlage,
and
can
roughty
be
transiated
as
a
differing
intake
manifold
configuration
.
The
DISA
solenoid
valve
is
controlled
by
the
DME
control
module,
using
engine
speed
as
the
primary
input
.
The
main
components
of
the
system
are
the
modified
twin-section
in-
takemanifoldwith
change-over
valve,
the
twin-barrel
throttle
body,
and
the
electrical/pneumatic
actuating
components
.
See
Fig
.
4
.
r
I
I
I
?
,
in
UpPer,
take
-1
manifold
1
-1
Throttle
housing
(Heated)
q
:lZU
Fig
.
4
.
DISA
system
components
.
DISA
changes
the
intake
runner
length
based
on
engine
speed
.
The
DISA
system
electro-pneumatically
changes
the
intake
runner
length
through
the
twin-section
intake
manifold
and
a
change-over
butterfly
valve
.
The
change-over
valve
is
located
at
a
point
in
the
intake
manifold
where
four
pipes
come
into
two
.
When
the
change-over
valve
is
closed,
the
4-way
primary
intake
manifold
and
the
2-way
ram
air
manifold
areconnected
to
make
the
"long"
configuration
.
When
the
change-overvalve
opens,
intake
air
flow
is
redirected
through
only
the
short
4-
way
primary
intake
manifold
.
The
change-over
valve
is
held
in
the
normally
open
position
bya
spring
.
Thisallows
for
an
open
valve
in
the
event
of
sys-
tem
failure
.
During
low
andmid
enginespeeds,
the
DME
con-
trol
module
supplies
power
to
the
solenoid
valve,
which
in
turn
allows
vacuum
to
be
applied
lo
the
vacuum
diaphragm
.
This
causes
the
valve
to
close
(long-pipe
configuration)
.
When
en-
gine
speed
reaches
approximately
4,800
rpm,
the
DME
con-
trol
module
electrically
signals
the
solenoid
valve
and
the
valve
opens,
creating
the
short
pipe
configuration
:
Further
detafs
on
DISA
canbefound
in
130
Fuel
Injection
.
Engine
Management
System
Al¡
enginescoveredby
this
manual
usean
advanced
engine
management
system
called
Digital
Motor
Electronics
(DME)
.
In
the
DME
system,
advancedOn-Board
Diagnostics
(OBD),
fuel
injection,
ignition,
and
otherfunctions,
are
combined
under
the
control
of
theEngine
Control
Module
(ECM)
.
See
Fig
.
5
.
-
Lower
intake
manifold
DISAvacuum
'
~servo
EíY1z
ENGINE-GENERAL
100-
3
le
-
DISA
solenoid
valve
0012591
/
with
butterfly
va¡
GENERAL
Page 50 of 759
100-8
ENGINE-GENERAL
Symptom
1
Probable
cause
and
correctiveaction
1
.
Engine
will
not
start
or
run
.
Starter
cranks
a
.
No
fuel
reaching
engine
.
Check
forfuelin
tank
.
engine
at
normal
speed
.
Fuel
pump
notoperating
.
Repair
Group
160
b
.
No
spark
.
Check
ignition
system
.
Repair
Group
120
c
.
Incorrect
valve
timing
.
Check
timing
chain
.
Repair
Group
117
2
.
Check
Engine
warning
light
illuminated
.
a
.
DME
engine
management
system
self-diagnostic
fault
detected
.
Sea
an
authorized
BMW
dealer
or
other
qualified
shop
for
OBD
II
fault
code
diagnosis
.
See
also
On-
board
Diagnostics(OBD),
given
later
inthis
repair
group
.
3
.
White
exhaust
smoke
(steam)
.
a
.
Failed
cylinder
head
gasket
(probably
accompanied
bylowcompression
readings)
.
Replace
gasket
and
resurface
cylinder
head
if
necessary
.
Repair
Group
113
4
.
Blue-gray
exhaust
smoke
and
oily
spark
a
.
Contaminated
or
gasoline-diluted
engine
oil
.
Change
engine
oil
and
replace
oil
filter
.
plugs
.
Indicates
oii
burning
in
combustion
.
Repair
Group
020
b
.
Faulty
valve
guide
seals
or
valve
guides
.
Replace
valve
guide
oil
seals
or
overhaul
cylinder
head
.
Repair
Group
116
5
.
Pinging
or
rattling
when
under
load,
a
.
Ignition
timing
too
advanced
.
Ignition
knocksensors
faulty
(CheckEngine
light
traveling
uphill,
or
accelerating,
especially
illuminated)
.
Repair
Group
120fromlow
speeds
.
Indicates
pre-ignition
or
b
.
Fuel
octane
leve¡
toolow
.
detonation
.
c
.
Engine
running
too
hot
or
overheating
.
Check
cooling
system
.
Repair
Group
170
6
.
Light
metallic
tapping
that
varies
directly
with
engine
speed
.
Oil
pressure
warning
light
not
illuminated
.
7
.
Light
metallic
knock
that
varies
directly
with
enginespeed
.
Oil
pressure
warning
light
blinking
or
fully
illuminated
;
may
be
most
noticeable
during
hard
stops
or
cornering
.
8
.
Screeching
or
squealing
under
load
that
a
.
Loose,worn,
or
damaged
drive
belt
.
Inspect
belt(s)
.
Repair
Group
020
goesaway
when
coasting
.
9
.
Growling
or
rumbling
that
varieswith
engine
a
.
Remove
drive
belt(s)toidentifyfaulty
component
.
Check
for
play,
bearing
roughness,
rpm
.
Indicates
abad
bearing
or
bushing
in
and
loose
mountings
.
Refer
to
appropriate
repair
group
for
repair
procedures
.
an
engine-driven
accessory
.
DRIVEABILITY
TROUBLESHOOTING
On-Board
Diagnostics
(OBD)
On-Board
Diagnostics
is
incorporated
into
al¡
engine
man-
Two
generations
of
OBD
are
usedon
thecars
covered
by
agement
systems
used
on
the
cars
covered
by
this
manual
.
this
manual
:
Therefore,
checking
for
fault
codes
should
be
the
first
step
in
troubleshootinga
driveability
problem
.
For
additional
informa-
On-Board
Diagnostics
tion
on
engine
management
and
repair
see130
Fuel
Injec-
tion
.
"
1992-1995models
....
.
..
....
.
..
.......
OBD
I
"
1996-1998models
.
....
..
.
.
.
..
.
........
OBD
II
DRIVEABILITY
TROUBLESHOOTING
Tablec
.
Engine
Mechanical
Troubleshooting
b
.
Warped
or
cracked
cylinder
head
.
Resurface
or
replace
cylinder
head
.
Repair
Group
113
c
.
Cracked
cylinder
block
.
Replace
engine
or
short
block
.
c
.
Worn
piston
rings
.
Overhaul
or
replace
engine
.
d
.
Failed
cylinder
head
gasket
.
Replace
gasket
.
Repair
Group
113
d
.
Air/fuel
mixture
too
lean
(Check
Engine
light
illuminated)
.
Repair
Group
130
a
.
Valveclearances
excessive
.
Check
hydraulic
valve
adjusters
.
Repair
Group
116
b
.
Low
oil
pressure
orpossibly
defective
warning
light
circuit
.
Check
oil
pressure
andwarning
light
circuit
.
Repair
Group
119
c
.
Dirty
oil
.
Change
oil
.
Repair
Group
020
.
a
.
Low
oil
leve¡
.
Check
and
correct
oil
leve¡
.
b
.
Low
oil
pressure/worn
or
faulty
oil
pump
.
Oil
pump
pickup
restricted/clogged
.
Check
oil
pressure
.
Repair
Group
119
The
OBD
system
detects
emissions-related
engine
manage-
ment
malfunctions
and
tucos
on
the
Check
Engíne
lightin
the
in-
strument
cluster
.
TheCheck
Engine
light
will
stay
on
until
the
code(s)are
called
up
and
the
memory
is
erased
.
When
faulty
are
detected,
the
OBD
system
stores
a
Diagnostic
Trouble
Code
(DTC)
in
the
system
ECM
.
In
addition,
the
Check
Engine
warn-
ing
light
will
come
on
if
an
emissions-related
fault
is
detected
.
Page 62 of 759
110-
4
ENGINE
REMOVAL
AND
INSTALLATION
Engine,
removing
and
installing
(6-cylinder
engines)
Engineremoval
procedures
for
the
various
6-cylinder
en-
gines
arecovered
in
this
section
.
Most
steps
in
theproce-
dures
are
similar
or
the
same
for
al¡
engines
.
Specific
differences
that
apply
are
noted
at
the
beginning
of
each
step
.
Be
sure
to
cover
all
painted
surfaces
before
beginning
the
removal
procedure
.
As
an
aid
to
installation,
label
all
compo-
nents,wires,
and
hoses
before
removing
them
.
Do
not
reuse
gaskets,
O-rings
or
seals
during
reassembly
.
WARNING
-
Due
to
risk
of
personal
injury,
be
sure
the
engine
is
cold
before
beginning
the
removalprocedure
.
1
.
Disconnect
negative
(-)
battery
cable
in
luggage
com-
partment
.
CAUTION-
Prior
to
disconnecting
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
vi¡¡
.
2
.
Remove
engine
hood
or
place
hood
in
service
position
.
See410
Fenders,
Engine
Hood
.
NOTE-
1t
is
not
necessary
to
remove
the
engine
hood,
but
it
is
helpful
and
will
make
engine
removal
and
installation
easier
.
3
.
Remove
splash
guardunder
engine,
if
applicable
.
4
.
Remove
transmission
from
car
.
See
230
Manual
Transmission
or
240Automatic
Transmission
.
5
.
Remove
vacuum
hosefrom
brake
booster
on
bulkhead
.
Cover
hole
in
booster
and
plug
hose
end
.
6
.
Remove
intake
air
plenum
panel
in
rear
of
engine
com-
partment
.
See
640
Heating
and
AirConditioning
.
7
.
Remove
ground
strap
from
timing
case
cover,
if
appli-
cable
.
8
.
Remove
top
enginecovers
and
disconnect
ignition
coil
harness
connectors
.
Working
at
fuel
injectors,
pry
open
small
wire
clipsat
each
injector
.
Remove
main
harness
hold-down
nuts
and
lift
completeharness
away
.
See
Fig
.
7
.
ENGINE
REMOVAL
AND
INSTALLATION
Fig
.
7
.
Remove
mainharnessfrom
top
engine
and
place
at
base
of
windshield
.
0012703
Fig
.
8
.
Mass
air
flow
sensor
connector
air
duct
hose
clamp,
and
air
cleaner
housing
mounting
bolts
(arrows)
.
9
.
Unbolt
andremove
complete
air
cleaner
housing
with
10
.
On
cars
with
automatic
transmission,
remove
front
and
mass
air
flow
sensor,
disconnecting
and
labeling
con-
rearbrackets
holding
transmission
cooler
linesto
side
nectors,
ducting
and
hoses
asnecessary
.
See
Fig
.
8
.
of
engine
.
Page 67 of 759
113
Cylinder
Head
Removal
and
Installation
GENERAL
.
...............
.
.
.
.
.
.......
113-1
CYLINDER
HEAD,
6-CYLINDER
.
.
.
.
.
.
.
113-10
Cylinder
head,
removing
(6-cylinder
engine)
..
113-10
CYLINDER
HEAD,
4-CYLINDER
..
.
...
.
.
113-1
Cylinder
head,
installing
(6-cylinder
engine)
...
113-15
Cylinder
head,
removing
(4-cylinder
engine)
...
113-1
E
Cylinder
head,
installing
(4-cylinder
engine)
...
113-6
GENERAL
CYLINDER
HEAD,
4-CYLINDER
The
information
given
inthis
repair
group
assumes
that
the
engine
is
installed
in
the
engine
bay
.
For
cylinder
head,
cam-
Cylinder
head,
removing
shaft,
and
valvetrain
disassembly
and
reconditioning
informa-
(4-cylinder
engine)
tion,
see116
Cylinder
Head
and
Valvetrain
.
For
ease
of
use
this
removal
procedure
is
broken
into
sub-
In
the
procedures
given
below,
engines
are
referred
to
by
sections,
as
follows
:
engine
code
.
If
necessary,
see100
Engine-General
for
en-
gine
code
and
application
information
.
NOTE-
If
a
head
gasket
problem
is
suspected,
acompression
test
will
usually
detectthe
fault
.
See
100
Engine-Gen-
eral
for
compression
testing
information
.
Special
BMW
service
tools
are
required
to
properly
remove
and
install
the
cylinder
head
on
both
the
4-cylinder
and
6-cyl-
inder
engines
.
The
special
tools
are
used
to
time
the
val-
vetrain
to
the
crankshaft
and
to
remove
the
Torx
(El
2)
head
bolts
.
Read
the
procedure
through
before
beginning
thejob
.
Cover
al¡
painted
surfaces
before
beginning
the
removal
procedure
.
As
an
aid
to
installation,
label
all
components,
wires,
and
hoses
before
removing
them
.
Do
not
reuse
gas-
kets,
O-rings
or
seals
during
reassembly
.
WARNING
-
Due
to
risk
of
personal
injury,
be
sure
the
engine
is
cold
before
beginning
the
removalprocedure
.
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
113-1
General
Coolingsystem,
draining
Cylinder
head
cover,
removing
Intake
manifold,
removing
Timing
chains,
uncoupling
Cylinder
head
assembly,
removing
WARNING
-
Allow
engine
to
cool
before
beginning
this
proce-
dure
.
General
1
.
Disconnect
negative
(-)
cable
from
battery
.
CAUTION
-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.
"
Disconnecting
the
battery
may
erase
fault
codees)
stored
in
control
module
memory
.
Check
for
fault
codes
using
special
BMW
diagnostic
equipment
.
NOTE-
The
battery
is
mounted
in
the
luggage
compartment
behind
the
right
side
trim
panel
.
2
.
Working
underneath
vehicle,
remove
front
exhaust
pipe
from
exhaust
manifold
.
See
Fig
.
1
.
3
.
Disconnect
vacuum
hose
fitting
from
brake
booster
on
rear
bulkhead
.
Plug
opening
in
booster
and
hose
end
.
CYLINDER
HEAD,
4-CYLINDER
Page 70 of 759
113-4
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
20
.
Disconnect
main
engine
wiring
harness
connector
.
La-
bel
and
disconnect
harness
connectors
for
crankshaft
and
camshaft
sensors
.
See
Fig
.
8
.
0012504
Fig
..
Crankcase
vent
valve
(A),
camshaft
and
crankshaft
sensor
harness
connectors
(B),
locating
bushings
(C),
main
engine
wiring
harnessconnector
(D)
.
M44
engine
shown
.
NOTE-
Early
engines
do
not
havea
maín
disconnect
at
the
lower
intake
manifold
harness
.
lf
necessary,
remove
the
cable
ducting
bolts
and
set
harness
ducting
aside
.
21
.
Remové
lower
section
of
intake
manifold
.
"
Remove
Y
shaped
supportbracket
from
underside
of
manifold
.
(See
Fig
.
6
.)
"
Unbolt
support
brackets
from
alternator
and
starter
.
"
Remove
nuts
holding
manifold
to
cylinder
head
and
pull
manifold
back
until
harness
connectors
for
oil
pressure
switch
and
coolant
temperature
sensorare
accessible
.
Label
and
disconnect
connectors,
then
re-
move
manifold
and
set
aside
.
Timing
chains,
uncoupling
26
.
Lock
crankshaft
in
TDC
position
by
insertíng
BMW
spe-
22
.
On
M42
engines,
remove
thermostat
housing
from
up-
cial
tool
no
.
11
2
300
through
bore
and
into
hole
infly-
per
timing
chaincover
.
wheel
or
driveplate
.
See
Fig
.
11
.
23
.
On
late
M44
engines
(January
1997
and
later),
remove
NOTE-
secondary
air
injection
check-valve
from
front
of
engine
"
If
necessary,
remove
plug
from
locating
bore
in
lower
and
lay
aside
.
edge
of
bell
housing
to
insert
locking
tool
.
24
.
Remove
cylinder
identification
sensor
from
upper
tim-
ing
chaincover
.
Remove
upper
timing
chaincover
.
See
Fig
.
9
.
25
.
Set
engine
to
approximate
TDC
by
rotating
in
normal
operating
direction
until
camshaft
lobes
at
cylinder
no
.
1
are
facing
each
other
.
See
Fig
.
10
.
CYLINDER
HEAD,
4-CYLINDER
Fig
.
9
.
Upper
timing
chain
cover
bolts
(arrows)
.
Remove
secondary
air
injection
check
valve
fromhose
(A)
on
M44
engine
.
Re-
move
cylinder
identification
sensor
from
chaincover
(B)
.
0011998
Fig
.
10
.
Engine
set
to
approximate
TDC
.
Cylinder
no
.
1
camshaft
lobes
face
in
and
arrows
on
sprockets
poínt
up
(arrows)
.
"
Confirm
that
the
locking
tool
has
been
correctly
in-
stalled
by
trying
to
rotate
the
crankshaft
.
27
.
Lock
camshafts
at
TDC
by
mounting
BMW
specíal
tool
no
.
113
240
over
square
ends
of
camshafts
.
See
Fig
.
12
.
NOTE-
Check
that
tool
is
squarely
seated
on
cylinder
head
gasket
surface
.
If
necessary,
rotate
camshafts
slightly
using
an
open-end
wrench
at
hex
oncamshafts
.
Page 71 of 759
Fig
.
11
.
BMW
special
tool
no
.
11
2300
installed
through
bellhousin
and
finto
flywheel
(arrow)
tolockcrankshaft
at
TDC
.
Fig
.
12
.
BMW
special
tool
no
.
11
3
240
installed
on
rear
of
camshafts
tohold
them
at
TDC
.
(M44
engine
shown
.
Other
engínes
are
similar
.)
CAUTION-
The
camshafts
must
be
locked
in
the
TDC
position
using
the
special
service
tool,
or
equivalent,
be-
fore
removing
the
timing
chaín
.
The
tool
holds
the
camshafts
parallel
to
each
other
and
perpendicu-
larto
the
valve
covergasket
surface
.
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
113-5
6011966
28
.
Remove
hydraulic
chain
tensiones
from
right
side
ofcyl-
inder
head
.
See
Fig
.
13
.
Fig
.
13
.
Hydraulic
chain
tensioner
(arrow)
.
NOTE-
It
is
not
necessary
to
remove
the
cam
sprockets
from
the
chainuntessthese
parts
are
being
reptaced
.
tire
tie
each
sprocket
to
the
chain
to
keep
the
sprockets
timed
to
each
other
.
Keeping
the
sprockets
timed
will
símplífy
instaftation
.
uu
11999
Fig
.
14
.
Chainguide
and
guide
adjusting
sleeve
(arrow)
.
Allen-head
retaining
screwhasbeen
removed
.
Use
slotted
screwdriver
to
loosen
adjusting
sleeve
.
29
.
Remove
mounting
bolts
from
left
and
right
camshaft
sprockets
.
Then
remove
camshaft
sprockets
from
cam-
_
Cylinder
head
assembly,
removing
shafts
.
On
M44
engines,
note
orientation
of
sensor
31
.
Remove
crankshaft
locking
tool
(BMW
special
tool
no
.
wheel
.
11
2
300)
.
Usingthe
crankshaft
vibration
damper
bolt,
30
.
Remove
upper
bolt
from
left
chainguide
.
Loosen
chain
turn
engine
opposite
its
normal
direction
of
rotation
guide
adjusting
sleeve
approximately
two
turns
.
See
(counterclockwise
asviewed
from
the
front)
approxi
Fig
.
14
.
mately
45°
.
This
prevents
accidental
contact
between
valves
and
pistons
during
installation
.
CYLINDER
HEAD,
4-CYLINDER
Page 72 of 759
113-
6
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
32
.
Using
Torx
E12
socket,
remove
cylinder
head
bolts
in
2
.
Check
gasket
surface
of
cylinder
head
and
cylinder
the
sequence
indicated
.
See
Fig
.
15
.
Remove
cylinder
block
for
warpage
using
a
straight
edge
.
head
and
head
gasket
.
Discard
head
boits
.
3
.
On
M42
engine
:
Be
sure
oil
feed
check
valve
and
spac-
er
are
correctly
positioned
in
block
.
See
Fig
.
16
.
0012502
Fig
.
15
.
Cylinder
head
bolt
loosening
sequence
.
Use
Torx
El
2
socket
.
Cylinder
head,
installing
(4-cylinder
engine)
CAUTION-
If
the
camshafts
were
removedrínstalled
while
the
cylinder
head
was
off,
a
minimum
wafting
time
ís
requíred
after
installing
the
camshafts
.
When
the
camshafts
are
removed,
the
hydraulic
lifters
canexpand
.
This
expansion
can
cause
fncreased
valve
lift,
resultíng
in
open
valves
and
pfston
con-
tact
Cylinder
head
installation
waiting
times
"
Ator
above
68°F
(20°C)
...............
10
minutes
"50-68°F
(10-20°C)
.
.
..
...............
30
minutes
"
32-50°F
(0-10°C)
..
.
..
...............
75
minutes
1
.
Clean
cylinder
head
and
gasket
surfaces
of
cylinder
block
and
al¡
timing
chain
covers
.
"
Remove
al¡
foreign
matter
and
any
¡¡quid
from
bolt
holes,
then
clean
with
a
thread
chaser
.
CAUTION-
Do
not
useametal
scraper
or
wire
brush
to
clean
the
alumfnum
cylinder
head
or
pistons
.
If
neces-
sary,
useahard
wooden
or
plastic
scraper
.
Also
available
are
abrasivediscs
to
be
used
ín
conjunc-
tionwíth
an
electric
dril¡
.
Be
sure
to
use
the
correct
disc
for
the
type
of
metalbeingcleaned
.
CYLINDER
HEAD,
4-CYLINDER
Fig
.
16
.
Oil
feed
check
valve
and
spacer
used
on
M42
engine
.
Install
check
valvewíth
collar
(arrow)
facing
down
.
CAUTION-
If
the
check
valve
is
not
installed
correctly,
oil
flow
to
the
cylinder
head
would
be
restrícted
.
4
.
Place
new
cylinder
head
gasket
on
surface
of
cylinder
block
.
Check
that
two
locating
dowels
are
correctly
po-
sitioned
in
block
and
not
damaged
.
CAUTION-
The
word
"OBEN",
prfnted
on
the
gasket,
should
face
up
.
5
.
Place
new
rubber
profile
gasket
in
groove
of
front
cover
.
6
.
With
camshafts
locked
in
TDC
positionwith
BMW
spe-
cial
tool
as
described
earlier,
set
cylinder
head
in
posi-
tion
.
CAUTION-
"
The
camshafts
mustbe
focked
in
the
TDC
posi-
tion
at
the
rear
of
the
cylinder
head
with
BMW
specfal
tool
no
.
113240
before
installing
the
cyl-
inder
head
.
"
Make
sure
the
crankshaft,
which
had
been
rotat-
ed
approximately
45°
opposite
the
dfrection
of
engine
rotation,
is
still
in
thatposition
before
low-
ering
the
cyffnder
head
ínto
position
.
"
Torx-type
cylinder
head
bolts
should
not
be
re-
used
.
They
are
stretch-type
bolts
and
must
al-
waysbe
replaced
whenever
loosened
.
Page 75 of 759
Fig
.
23
.
When
reinstalling
chain
tensioner
on
M44
engine,
old
oil
in
tensioner
piston
mustbe
expelled
bycompressing
piston
in
vise
.
When
compressing
piston,
only
compress
up
to
end
cir-
clip
(arrow)
.
21
.
Turn
engine
overby
hand
in
direction
of
rotation
at
least
two
fui¡
rotations
.
Reinstall
camshaft
and
crankshaft
locking
tools
to
check
engíne
timing
.
Remove
locking
tools
if
no
faults
are
found
.
22
.
Insta¡¡
upper
timingchain
cover
.
"
Install
gaskets
and
instan
cover
using
two
mounting
Tightening
Torque
bolts
.
Using
a
screwdriver,
lever
down
on
front
cover
"
Cylinder
head
cover
until
cover
gasket
surface
is
flush
with
cylinder
head
to
cylinder
head
(M6
screws)
.......
10
Nm
(89
in-lb)
gasket
surface
.
See
Fig
.
24
.
Tighten
two
bolis
.
"
Insta¡¡
and
tighten
remainder
of
bolis
.
23
.
Install
cylinder
head
cover
.
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
113-
9
0012507
Fig
.
24
.
Install
upper
timing
case
cover
with
two
bolis,
then
press
down
on
cover
so
that
top
surface
is
flush
withcylinder
head
(arrow)
.
Hold
cover
in
position
and
tighten
bolis
.
"
Clean
old
gasket
glue
from
sealing
surfaces
.
Usea
small
amount
of
3-Bond
®
1209
adhesive
or
equivalent
at
corners
of
half-moon
cut-outs
at
back
of
cylinder
head
.
See
Fig
.
25
.
NOTE-
OnM44
engines,
reptace
sea¡
for
oil
supply
tube
.
See
Fig
.
17
.)
Fig
.
25
.
Rear
of
cylinder
head
cover
showing
area
where
sealant
(ar-
rows)
should
be
applied
.
Inset
shows
cylinder
head
cover
mounting
bolt
and
insulator
assembly
:
M6
screw
(1),
rubber
damper
(2),
washer
(3)
.
24
.
Installation
of
remaining
parts
is
reverseofremoval,
noting
the
following
:
"
Make
sure
al¡
sealing
surfaces
are
clean
and
free
of
old
gasket
material
.
Install
new
intake
manifold
gasket
.
"
On
M44
engine
:
Replace
seals
above
and
below
crankcase
ventvalve
.
"
When
installing
lower
intake
manifold,
make
sure
hol-
low
locating
bushings
are
on
two
lower
studs
.
"
Reinstall
harness
connectors
for
oil
pressure
switch
and
coolant
temperature
sensor
before
installing
in-
take
manifold
.
Tighten
manifold
nuts
in
stages
.
"
Refill
cooling
system
as
described
in
170
Radiator
and
Cooling
System
.
"
Change
engine
oil
and
filter
as
described
in
020
Main-
tenance
Program
.
"
If
necessary,
adjust
accelerator
cable
.
"
Run
engine
at
approx
.
3,500
rpm
for
about
20
seconds
to
allow
hydraulic
chain
tensioner
to
fill
with
oil
.
"
Reconnect
battery
last
.
CYLINDER
HEAD,-CYLINDER
Page 76 of 759
113-10
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
Tightening
Torques
"
Coolant
drain
plug
to
cylinder
block
.
.
25
Nm
(18
ft-1b)
"
Intake
manifold
support
to
manifold
.
.
15
Nm
(11
ft-Ib)
"
Lower
intake
manifold
to
cylinder
head
.
..........
.
..
...
15
Nm
(11
ft-Ib)
"
Lower
intake
manifold
to
upper
manifold
..........
.
..
...
15
Nm
(11
ft-Ib)
"
Radiator
cooling
fan
to
coolant
pump
.
40
Nm
(30
ft-Ib)
"
Radiator
drain
screw
to
radiator
...
.
2
.5
Nm
(22
in-lb)
CYLINDER
HEAD,
6-CYLINDER
For
ease
of
use
this
procedure
is
broken
into
subsections,
as
follows
:
General
Coolingsystem,
draining
Cyiinder
head
cover,
removing
Intake
manifold,
removing
Timing
chains,
uncoupling
Cylinder
head
assembly,
removing
WARNING
-
Allow
the
engine
to
cool
before
beginning
this
pro-
cedure
.
General
1
.
Working
inside
luggage
compartment,
disconnect
neg-
ative
(-)
battery
cable
.
CAUTION-
"
Prior
to
disconnectiog
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
"
Disconnecting
the
battery
may
erase
fault
code(s)
stored
in
control
module
memory
.
Check
for
fault
codes
using
special
BMW
diagnostic
equipment
2
.
Remove
front
exhaust
pipes
from
manifolds
.
Discard
nuts
.
3
.
Remove
air
filter
housing
complete
with
mass
air
flow
sensor
and
intake
air
ducting
.
Disconnect
vacuum
hos-
es
from
throttle
housing
.
4
.
On
M52
and
S52US
engines
:
Remove
secondary
air
injection
check-valve
from
front
of
engine
and
set
aside
.
CYLINDER
HEAD,
6-CYLINDER
Coolingsystem,
draining
5
.
Drain
engine
coolant
and
Rmove
coolant
hoses
from
thermostat
housing
.
Drain
engine
block
by
removing
block
drain
.
See
170
Radiator
and
Cooling
System
.
NOTE-
The
block
drain
is
on
the
exhaust
side
of
the
engine,
near
cylinder
no
.
5
.
6
.
Remove
radiator
cooling
fan
and
fan
shroud
.
See
170
Radiator
and
Cooling
System
.
NOTE-
The
radiator
cooling
fannut(32
mm
wrench)
has
left-
hand
threads
.
Cylinder
head,
removing
(6-cylinder
engine)
7
.
Disconnect
heater
hoses
at
rear
of
cylinder
head
.
See
Fig
.
26
.
'i
8
.
Remove
alternator
cooling
duct
.
Cylinder
head
cover,
removing
0012687
Fig
.
26
.
Disconnect
heater
hoses
at
heater
valve
(A)
and
heater
core
(B)
.
9
.
Remove
air
plenum
from
rear
of
engine
compartment
.
See640
Heating
and
Air
Conditioning
.
10
.
Remove
plastic
cylinder
head
covers
from
above
fuel
injectors
and
ignition
coils
.
Pull
larger
cover
forward
when
removing
.
See
Fig
.
27
.
11
.
Disconnect
crankcase
ventílation
hose
fitting
from
cyl-
inder
head
cover
.
12
.
Disconnect
ignition
coil
harness
connectors
from
coiis
.
Remove
ignition
coiis
and
spark
plugs
.
See
120
Igni-
tion
System
.
Page 78 of 759
113-12
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
18
.
Working
from
underside
of
intake
manifold,
disconnect
21
.
Detach
oil
dipstick
guide
tube
from
manifold
.
Disconharness
connectors,
vent
hoses,
and
air
bypass
nectvent
hose
at
base
of
dipstick
.
hoses)
.
22
.
Remove
intake
manifold
from
engine
byremoving
sev-19
.
Working
at
rear
of
intake
manifold,
label
and
disconnect
en
mounting
nuts
from
above
andtwo
support
bracket
fuel
supply
and
fuel
return
lines
.
Remove
fuelline
hold
bolts
from
below
.
See
Fig
.
32
.
down
bracket
to
free
lines
.
See
Fig
.
31
.
NOTE-
On
M52IS52US
engines,
a
special
fitting
is
used
to
re-tain
the
fuel
fines
to
the
fuel
rail
.
Use
BMW
special
tool
no
.
16
1
050
to
expand
the
locking
clip
inside
the
end
of
the
fuellíne
fittings
.
WARNING
-
"
The
fuel
system
is
desígned
to
retan
pressure
even
wheh
the
ignition
is
off
.
When
working
with
the
fuel
system,
loosen
the
fuel
lines
slowly
toal-
low
residual
fuel
pressure
to
dissipate
gradually
.
Avoid
spraying
fuel
.
"
Fuel
is
highly
flammable
.
When
working
around
fuel,
do
not
disconnect
any
wires
that
could
cause
electrfcal
sparks
.
Do
not
smoke
orwork
near
heaters
or
other
fire
hazards
.
"
Always
unscrew
the
fuel
tank
cap
to
release
pres-
sure
in
the
tank
before
working
on
the
tank
or
lines
.
20
.
Remove
mountingscrews
and
release
wiring
harness
duct
at
rear
bulkhead
and
move
aside
.
Remove
wiring
harness
brackets
frombulkhead
.
CYLINDER
HEAD,
6-CYLINDER
Fig
.
32
.
Intake
manifoldnuts
and
support
bracket
bolts
(arrows)
.
CAUTION-
Stuff
clean
rags
into
the
open
intake
ports
topre-
001269s
vent
any
ports
from
falfing
into
the
engine
.
Fig
.
31
.
Fuel
lines
at
intake
manifold
on
M52/S52
engine
.
Use
BMW
special
tool
16
1
050
to
release
locking
fittings
at
ends
of
fuel
enes
.
1
Timing
chains,
uncoupling
23
.
Remove
VANOS
unit
from
frontof
cylinder
head
.
See
VANOS
section
in
117
Camshaft
Timing
Chain
.
24
.
Setengine
to
approximate
TDC
by
rotating
in
normal
operating
direction
until
camshaft
lobes
at
cylinder
no
.
1
are
facing
each
other
.
Arrows
on
camshaft
sprockets
should
be
pointing
up
.
NOTE-
To
confirm
that
the
crankshaft
is
set
to
the
TDC
posi-
tion,
check
that
the
OIT
mark
(0°
TDC)on
the
front
low-
er
timing
chain
cover
ís
aligned
with
the
víbration
damperSee
Fig
.
33
.
25
.
Lock
crankshaft
at
TDC
.
"
Insert
BMW
special
tool
no
.
11
2
300
through
transmis-
sion
bellhousing
and
finto
hole
in
flywheelor
drive
plate
.
See
Fig
.
34
.