clutch BMW 318ti 1998 E36 Electrical Troubleshooting Manual




0100.0 INDEX








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ABS CONTROL MODULE/HYDRAULIC UNIT, A202 3450.0. . . . . .
ABS HYDRAULIC UNIT, Y1 3450.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, TIMED, K125 3450.1-00. . . . . . . . . . . .
AIR BAG GAS GENERATOR, DRIVER’S, G5 3234.0-00. . . . . . . . . .
AIR BAG GAS GENERATOR, LEFT SIDE, G14 3234.0-01. . . . . . . .
AIR BAG GAS GENERATOR, PASSENGER’S, G6 3234.0-00. . . . .
AIR BAG GAS GENERATOR, RIGHT SIDE, G15 3234.0-01. . . . . .
AIR CONDITIONING COMPRESSOR, Y2 6450.6-02. . . . . . . . . . . . .
AIR PUMP, Y6133 1210.20-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA AMPLIFIER AM/FM, N8 6424.0-01. . . . . . . . . . . . . . . . . . .
ANTI–THEFT CONTROL MODULE (ALPINE), N12w 6575.2. . . . . .
ANTI–THEFT HORN (ALPINE), H1w 6575.2-01. . . . . . . . . . . . . . . . .
ANTI–THEFT SYSTEM (ALPINE) 6575.2. . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION RANGE SWITCH, S3 2460.2-01. . .
AUXILIARY FAN MOTOR, M9 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P95 0670.2-02. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P97 0670.2-01. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-02
AUXILIARY TURN LIGHT, LEFT FRONT, H9 6313.0-02. . . . . . . . . .
AUXILIARY TURN LIGHT, RIGHT FRONT, H8 6313.0-02. . . . . . . . .
BACK UP LIGHT, LEFT, H27 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHT, RIGHT, H28 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHTS 6322.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY, G1 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6410.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6410.7-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . BLOWER SWITCH, S75 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW) 6581.3. . . . . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW), A35y 6581.3-00. . . . . . . . . . . . . .
BODY ELECTRONICS CONTROL MODULE (ZKE IV),
A104 6100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 2460.2-04. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-08. . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTER INTERIOR LIGHT, REAR, E32z 6330.3-00. . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-00. . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6332.0-00. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.0-00. . . . . . . . . . . . . . . . . . . . . .
CLIMATE CONTROL SWITCH ILLUMINATION, E103 6424.0-00. .
CLIMATE CONTROL SWITCH ILLUMINATION, E103 6450.6-00. .
CLOCK 6213.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . .


 







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CIRCUIT BREAKERVARIABLE RESISTANCE
SENSOR VARIABLE
CONTACT IS MOVED BY
AN EXTERNAL FORCE
VARIABLE RESISTOR
RESISTANCE IS
CHANGED BY
TEMPERATURE OR
PRESSURE
DIODE CURRENT
CAN FLOW ONLY IN
DIRECTION OF
ARROW
ZENER DIODE TO
REGULATE VOLTAGE
LIGHT EMITTING
DIODE PERMANENT MAGNET
MOTOR ONE SPEED
PERMANENT MAGNET
MOTOR TWO SPEEDS
SOLENOID
SOLENOID CONTROLLED
VALVE OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS

3





A35y
BOARD
COMPUTER
(BC – LOW)
X658
GROUND DISTRIBUTION
GROUND X10010





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.5 BR/OR
X1624
A64
WIPER/WASHER
MODULE (LOW II)
.5 BR/OR
. 75 BR/ORN17
CRASH CONTROL
MODULE
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
.35 BR/ORX770
2B21
ON–BOARD
COMPUTER
TEMPERATURE
SENSOR
X28515A2w
INSTRUMENT
CLUSTER
.35 BR/OR2
M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
X70
X10010
X102456
X10009
.5 BR/OR
1 BR/OR 21
.5 BR/OR.75 BR/
OR5A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X10182.35 BR/
OR3A110
DIGITAL CLOCK
X10263
 

.35 BR/
OR1S32
CLUTCH
SWITCH
X121
WITHOUT EGS
.5 BR/
OR13.35 BR/
ORX22
2
WITH EGS
A835
TRANSMITTER
MODULE (EWS II)
.35 BR/ORD110
OBD II
CONNECTOR
X10260
.5 BR/OR
5 X19527

5 X209
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
4






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1240.0 START
.5 BR/SWX10017
16
5 X511
1P90
FRONT POWER
DISTRIBUTION BOX F28
5A POWER
DISTRIBUTION
0670.2
X0
X331 4 RT
4 RTL2S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
X511
7
X191
.5 BR/SW 210 3
2.5 SW/GE
8 X33
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
X2
10 RT
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2 POWER
DISTRIBUTION
0670.2
2.5 GN/SW
X16599
1 3
7 A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
GROUND
DISTRIBUTION
0670.4
X1186
2.5 SW/GE
X173
0
 

2F31
5A
FUSE DETAILS
0670.3
5
X1659
X10018
X2018
.35 BR/SW30
3 X18994
2F45
7.5A
S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH
PEDAL FULLY
DEPRESSED X18994
2FUSE DETAILS
0670.3
1
2.5 SW/GE
WITH EGS WITHOUT EGS


 



 !
Pin Assignments


E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11 9
Not used
120ATorque converter clutch solenoid valve
control (–)Transmission valve unit
121ASolenoid valve 2 control (–)Transmission valve unit
122MGroundGround point
123Not used
124EGear range signal L1Automatic transmission range switch
125EGear range signal L3Automatic transmission range switch
126Not used
127Not used
128ERPM speed signal TDEngine control module
129Not used
130EOutput speed (+)Transmission valve unit
131Not used
132Not used
133AA-program indicationProgram switch
134EA/C compressor-ON-signalEngine control module
135Not used
136EBrake switch test signalBrake light switch
137Not used
138Not used
139Not used
140AVoltage supplyShift-lock/Transmission valve unit
141EVoltage pressure regulatorTransmission valve unit
142EVoltage supply, terminal 87Engine control module relay
143EVoltage supply, terminal 87Engine control module relay
144Not used
145ECruise control signalCruise control module
146Not used
147Not used
148EProgramming voltageData link connector
149Not used





!


A8500
TRANSMISSION
CONTROL MODULE
(EGS)
9

327
.5 BL

4 11
.5 VI

X11782
332
.5 GN
301
.5 OR
2 .5 BR/VI

21 .5 TR
2
14 .5 SW
X8500
8
1X8505
.5 VI .5 GE .5 VI


31313131313131
W8505
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
31 15
1
X8516
X8516
Y8505y
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR
11) SOLENOID
VALVE BAND .5 SW
.75 BR
X8073

5 6
.5 GR
31
.5 RT
X1178
.5 VI
15
X69
X6916 .5 BR/VI X8505
Y19
SHIFT–LOCK
14 24
112 911 16 6

X10182
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)



!


F315AF285A
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
50 1
2
FUSE DETAILS
0670.3X10017
X5115 16
X511
7X450
.5 BR/SW
.5 BR/SW
14
GROUND
DISTRIBUTION
0670.4P90
FRONT POWER
DISTRIBUTION BOX
5
7S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
3
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II) X16599
.5 BL/RT/GE 2.5 SW/GEX209
4
1 X1659
2.5 SW/GE
18 X20
4
.35 GN
7
.5 SW/VI
10 X6000
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION2.5 SW/GE
X6510M6510
STARTER
01
12
20
.5 SW
80
X20
X8015
.5 SW .5 SW
X1047.35 SWTD
INSTRUMENT
CLUSTER
6211.0
TD
X173





 
DRIVE–AWAY PROTECTION
ZKE CENTRAL LOCKING (ZV)
8 X33
2.5 GN/SW
X132534
50
3130 VR
DWA
X10018
8
.5 SW/GN
15
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
10 X13025
.5 BL/RT/GE
X191
S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH PEDAL
FULLY
DEPRESSED
F457.5A
X10018
X189943 30
2
.35 BR/SW12
X18994
WITH EGS WITHOUT EGS
1
GROUND
DISTRIBUTION
0670.4
2
10
3
FUSE DETAILS
0670.3 FUSE DETAILS
0670.3.5 BL/RT/GE
X144 .5 BL/RT/GE
1

X191
X8015
P90
FRONT POWER
DISTRIBUTION
BOXF285A
3
1



!



X2018
X1659
X338 50
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
2.5 GN/SW
12 X1659
7
2.5 SW/GEA836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
GROUND
DISTRIBUTION
0670.4F31
5A
FUSE DETAILS
0670.3
X173
2.5 SW/GE
5 FUSE DETAILS
0670.3 16 X10017
2 X10018
A6000
ENGINE CONTROL
MODULE (DME)
X6000
42INSTRUMENT
CLUSTER
6211.0
9
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
.5 BR/SW
.5 BR/SW
DATA LINK
0670.5 ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
5 X511
7 X511
START
1240.0 X20
7
X6000
10A6000
ENGINE CONTROL
MODULE (DME)
TXDTD
20 X20
.5 SW
.35 SW
.5 SW
.5 SW
.35 GN
.5 SW/VI.35 WS/VI 2.5 SW/GE
X1047
4 X209
2
10
3
01

6135.0 DRIVE–AWAY PROTECTION (EWS II)
 

80
TD
F457.5A
FUSE DETAILS
0670.3 30 X10018
.35 BR/SW3 X18994
2 X18994
12S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH
PEDAL FULLY
DEPRESSED
1
GROUND
DISTRIBUTION
0670.4WITH EGS WITHOUT EGS




!


CRUISE CONTROL (TEMPOMAT)
10
2 X17
INSTRUMENT
CLUSTER
6211.0
.35 SW/WS
R
TACH315V (15)
2112
X22
X188
.5 SW/WS
31
2A2w
INSTRUMENT
CLUSTER
2) VEHICLE SPEED
OUTPUT
X10010
.5 SW/BL
54 .5 GE/WS3 X70
M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
1) FEEDBACK
POTENTIOMETER
2) CLUTCH A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
.5 RT/BR
GROUND
DISTRIBUTION
0670.4
X10010
X121112 2 X121
S32
CLUTCH SWITCH
1) NORMAL STATE
2) CLUTCH PEDAL
DEPRESSED
GROUND
DISTRIBUTION
0670.4
 

31
13
2
716
11 3
.5 SW/BR .5 SW/GN
GROUND
DISTRIBUTION
0670.41
14 23
.5 BR/OR .5 BR/OR
.35 BL/BR.5 GE/VI
X702

1
2 7
57 X8500
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
.35 GE/BR
14 X69
.35 GE/BR
17
.35 WS/VI
DATA LINK
0670.5
WITH EGS WITHOUT EGS TXD
.35 BR/OR




COMPONENT LOCATION CHART
:





 !
 

COMP.8500.0 7100.0LOCATION DESCRIPTION
S28 . . CRUISE CONTROL SWITCH . . . . . . . . . LH side of dash RH side of steering column above . . . . . . . . . . . . . . . . . . . . 16-3

S29 . .

BRAKE LIGHT SWITCH . . . . . . . . . . . . .

LH footwell on brake pedal support bracket behind LH footwell trim . . . . . .

15-3


S30 . . BRAKE LIGHT SWITCH . . . . . . . . . . . . . LH footwell on clutch pedal support bracket behind LH footwell trim . . . . . 15-3
S31 . . PARK BRAKE SWITCH . . . . . . . . . . . . . . center console on rear of park brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2

S32 . .
CLUTCH SWITCH . . . . . . . . . . . . . . . . . .
LH footwell underside of steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15-3

S36y .

DOUBLE TEMPERATURE SWITCH . . .

front RH side of engine compartment near RH headlight assembly . . . . . .

08-3


S37 . . GLOVE BOX LIGHT SWITCH . . . . . . . . in glove box
S38z . TILT/SLIDE SUNROOF SWITCH (SHD) in roof panel

S47 . .
DRIVER’S DOOR LOCK SWITCH . . . . .
LH front door in door at key lock assembly



S48 . . DRIVER’S DOOR HANDLE SWITCH . . in driver’s door
S49 . . PASSENGER’S DOOR LOCK SWITCH RH front door in door at key lock assembly

S51 . .
DRIVER’S SEAT, SEAT CONTROL
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .
under driver’s seat





S53 . .
DRIVER’S SEAT, SEAT HEATER
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .
center console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30-2



S54 . .
PASSENGER’S SEAT, SEAT HEATER
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .
center console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19-1





S56 . .



PASSENGER’S SEAT, SEAT CONTROL
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .


under passenger’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


19-1



S58 . . DRIVER’S SEAT BELT SWITCH . . . . . . in LH front seat belt buckle
S59 . . PASSENGER’S SEAT BELT SWITCH . in RH front seat belt buckle