fuel pump BMW 318ti 1998 E36 Electrical Troubleshooting Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1998, Model line: 318ti, Model: BMW 318ti 1998 E36Pages: 281, PDF Size: 2.95 MB
Page 5 of 281
INDEX
!
FUEL PUMP RELAY, K6301w 1210.20-03. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.20-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-04. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6581.3-00. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSIBLE LINK, F97 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-03. . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT SWITCH, S37 6332.0-00. . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-03. . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-03. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATING CONTROL (HS) 6410.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0. . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-03. . . . . . . . HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-05. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-02. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IHKS CONTROL SWITCH, S530 6450.6-01. . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-04. . . . . .
INTEGRATED HEATING– AND CLIMATE
CONTROL MODULE, A107 6450.6. . . . . . . . . . . . . . . . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-04. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-04. . . . . . . . . . . . . . . . . . . . . . . . . .
Page 16 of 281
11 12 13456 78 9
38
37
35
34
33
32
31 42
41
40
39 43 44
FRONT POWER DISTRIBUTION BOX
0670.0 POWER DISTRIBUTION CHART
!
K2
HORN RELAYK47
FRONT FOG LIGHT
RELAYK48
LOW BEAM LIGHT
RELAYK16
HAZARD FLASHER
RELAYK4
BLOWER RELAY
K13
REAR DEFOGGER
RELAYK125
ABS PUMP MOTOR
RELAY, TIMEDK22
HIGH SPEED
RELAYK19
COMPRESSOR
CONTROL RELAYK21
NORMAL SPEED
RELAY K6301w
FUEL PUMP RELAY K6300
ENGINE CONTROL
MODULE RELAY
X56X44X45X64X58
X292X11393
X53X51X52
X6304X6301X630046
45
3612 3 10
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
FUSES FUSES
X0
K6304
SECONDARY AIR
PUMP RELAY
Page 23 of 281
1 RT
X0
0670.2 POWER DISTRIBUTION
!
G1
BATTERY0670.2-01
0670.2-056 X6326K6326
UNLOADER RELAY,
TERMINAL 15
6 X6301K6301w
FUEL PUMP RELAY
X63012P90
FRONT POWER
DISTRIBUTION BOX
P90
FRONT POWER
DISTRIBUTION BOX F18
15A
FUSE DETAILS
0670.3X10016
15
X10016
16
25 RT
30B+ X6512
X6509M6510
STARTERG6509
GENERATOR
2.5 GN/VI13 X20
X6000A6000
ENGINE CONTROL
MODULE (DME)
14 X6002
D100
DATA LINK
CONNECTOR
0670.5
X2
X9
10 RT
1240.0 1230.0
2.5 RT
2.5 RT 2.5 RT
10 RT
25 RT X7163
4 RT
F97
FUSIBLE LINK
25 RT
1210.20
4 RT4 RT
8 X6300
K6300
ENGINE CONTROL
MODULE RELAY
4 RT1 RT
X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
2460.2 2626
X6411
X6410
2.5 GN/VI 2.5 GN/VI
1210.20 6
X63002
X60319
X100153
X100154
FUSE DETAILS
0670.3
X6304K6304
SECONDARY AIR
PUMP RELAY
1210.20 2
P90
FRONT POWER
DISTRIBUTION BOX F2
5A
4 RT/WS
X6821
ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20.5 RT/WS
1 RT/WS/GE 4 RT
1 RT/WS/GE
Page 34 of 281
FUSES 16, 18, AND 20
!
FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMP
F1815A
16F2030A
20
6 X58K4
BLOWER RELAY 2.5 GN/VI4 GN/BRK21
NORMAL SPEED
RELAY 4 X52
F165A
12
.5 GN/VI
6450.6
K22
HIGH SPEED
RELAY 8 X53
.5 GN/VI
K19
COMPRESSOR
CONTROL RELAY 4 X51
.5 GN/VI
1210.20
X10029
11 X13
2 X638
2.5 GN/VI .5 GN/VI
6450.66410.7
6450.630X10016
1210.20
6450.6
Page 67 of 281
GROUND DISTRIBUTION
X7091 X710
1
.75 BR .75 BR
X6381
GROUND X13006
!
X7131B17
RIGHT REAR
BRAKE PAD
SENSOR
2.5 BRM2
FUEL PUMP
X3521S14
DRIVER’S DOOR
JAMB SWITCH
.5 BRX733
1E57
DRIVER’S SEAT
HEATER
.5 BRX732
1
4 BR E56
DRIVER’S SEAT-
BACK HEATERE44
RIGHT LICENSE
PLATE LIGHT
E43
LEFT LICENSE
PLATE LIGHT
X13007
.5 BR
0670.4-17
1 BR
X4002
1.5 BR 1.5 BR .5 BR
X18441N8
ANTENNA
AMPLIFIER AM/FM
2.5 BR
X13006
X7112S61y
LUGGAGE
COMPARTMENT
LIGHT SWITCH
.75 BR
X12923S302
CENTRAL LOCKING
SWITCH
.35 BR
.5 BRX1892
1N22
CD CHANGER
X3801E9
REAR DEFOGGER I
2.5 BR
X102711E32z
REAR CENTER
INTERIOR LIGHT
.5 BR TELEPHONE CONNECTOR
LUGGAGE COMPARTMENT
X4131H34
HIGH LEVEL STOP
LIGHT
.5 BR
X6036S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
2.5 BR
2.5 BRX840
X2751
2.5 BR
Page 81 of 281
49
50
22
23
65Y199
CARBON
CANISTER VALVE 1210.20-08
!
44 162078308546 X6000
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
S2
IGNITION SWITCH
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-04B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-04
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-03
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-03
Y6120
EVAPORATIVE
EMISSION VALVE 1210.20-01
61
A8500
TRANSMISSION
CONTROL
MODULE (EGS) 1210.20-05A6000
ENGINE CONTROL
MODULE (DME)
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-02
X6000
X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-07
A107
INTEGRATED
HEATING– AND
CLIMATE CONTROL
MODULE
1210.20-07
B9508
PRESSURE
SWITCH
1210.20-05
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-05
K21
NORMAL SPEED
RELAY
5758Y6131
INTAKE AIR RES-
ONANCE
CHANGEOVER
VA LV E 1210.20-01
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002
7
7
B6209
HALL EFFECT
CAMSHAFT
SENSOR 1210.20-03
B6217
HOT FILM AIR
MASS METER
45
1210.20-05
1721
F1815A
P90
FRONT POWER
DISTRIBUTION
BOX
M2
FUEL PUMPK6301w
FUEL PUMP
RELAY
1210.20-031210.20-03
631210.20-0360
D100
DATA LINK
CONNECTOR
56
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-04
A836
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS II)
10
A35y
BOARD COMPUTER
(BC – LOW)
838
A2w
INSTRUMENT
CLUSTER
4280
1210.20-07
S530
IHKS CONTROL
SWITCH
69
1210.20-07
A107
INTEGRATED
HEATING– AND
CLIMATE CONTROL
MODULE
F165AP90
FRONT POWER
DISTRIBUTION BOX
36K19
COMPRESSOR
CONTROL RELAY
1210.20-07
86
85
19177
B6240
KNOCK SENSOR 1210.20-04
407071
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-03
74
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-04
34 556
1210.20-05
A202
ABS CONTROL
MODULE/
HYDRAULIC UNIT
79
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-05
323
SPARK PLUGS1210.20-04
1210.20-06 1210.20-05
ASC ABS 4
POWER
DISTRIBUTION
0670.2
POWER
DISTRIBUTION
0670.2
1210.20-07
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
Y6133
AIR PUMPK6304
SECONDARY AIR
PUMP RELAY
1210.20-081210.20-08
POWER
DISTRIBUTION
0670.2
Y6163
SECONDARY AIR
PUMP VALVE 1210.20-08
66Y6263
FUEL CHANGE-
OVER VALVE 1210.20-08
P90
FRONT POWER
DISTRIBUTION
BOX 1210.20-08F25A
1210.20-04
B72
FUEL TANK
PRESSURE
SENSOR
72
64
* *
*
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
Page 84 of 281
!
Pin Assignments
E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
58
AActivate valveIntake air resonance changeover valve
59Not used
60EProgramming voltageData link connector
61AActivate valveEvaporation emission valve
62Not used
63AActivate relayFuel pump relay
64AActivate relay/valveSecondary air pump relay/Secondary air
pump valve
65AActivate valveCarbon canister valve
66AActivate valveFuel changeover valve
67Not used
68ESignal above 80 CDouble temperature switch
69EA/C-ON-signalAir conditioning operating unit
70ECyl 1-2 knock sensorKnock sensor
71MGround for sensorsTemperature-/ knock-/ throttle
position-sensors
72EFuel tank pressure signalFuel tank pressure sensor
73Not used
74ETemperature signalEngine coolant temperature sensor
75Not used
76Not used
77EOxygen sensor signalOxygen sensor (behind catalytic converter)
78ECrankshaft position/RPMCrankshaft position/RPM sensor
79ESpeed signal right rearABS/ASC control module
80ECrankshaft RPM speed signal TDInstrument cluster
81Not used
82Not used
83EVehicle speed signalOn-board computer
84Not used
85E/ACAN-LOWEGS/ASC control module
86E/ACAN-HIGHEGS/ASC control module
87ARxD diagnosis data lineData link connector
88E/ATxD diagnosis data lineData link connector
Page 88 of 281
.5 GN
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER)
X6200232
.5 GE
X62002
1 4
.5 BR .5 SW
.5 GN
FUEL PUMP, HEATED OXYGEN SENSOR, CRANKSHAFT SENSORS
!
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
P90
FRONT POWER
DISTRIBUTION BOX
2.5 GN/VI
X6381
GROUND
DISTRIBUTION
0670.4X10016
15
X10016
16X20
13 2.5 GN/VI
M2
FUEL PUMP 6 X6301
8
X6301
4
K6301w
FUEL PUMP RELAY
X600063
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/GN .5 RT/WS
30
8786
85
2.5 RT
X6382
X13006
X1311 2.5 GN/VI
2.5 GN/VI
1210.20-00 1210.20-02
X600078
2
20
1210.20-00
3046
19
21
X6203321
A6000
ENGINE CONTROL
MODULE (DME)
X620932
X6454
B6209
HALL EFFECT CAM-
SHAFT SENSOR
X62091
1210.20-00
B62001
OXYGEN SENSOR (IN
FRONT OF CATALYTIC
CONVERTER)
X6200132
.5 GE
X62001
4 1
.5 BR .5 SW
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
B6203
CRANKSHAFT
POSITION/RPM
SENSOR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 .5 GE
155V (15)
3131313131
F1815A
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
1
31
1210.20-00
77
15
31
X8008
.75 SW
.35 SW .35 GE
.35 RT/WS
Page 93 of 281
!
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
K6304
SECONDARY AIR
PUMP RELAY
,.#
1 RT/WS/GE
GROUND
DISTRIBUTION
0670.4 2 X6263
1 X6263
2 X6163
1 X6163
.5 RT/WS .5 RT/WS
.5 GE/RT
66
Y6263
FUEL CHANGE-
OVER VALVEY6163
SECONDARY AIR
PUMP VALVE
.5 BR/WS82
465 X6304X6304
X6821(PARTIAL)
.5 RT/WSPOWER
DISTRIBUTION
0670.2
.5 BR/WS
.5 BR/WSX6891
4 RT/GE
2 X6133
1 X6133
A6000
ENGINE CONTROL
MODULE (DME) X6000
64Y6133
AIR PUMP
1210.20-00
3 X10015
4 X10015
P90
FRONT POWER
DISTRIBUTION BOX
2 X13170
1 X13170
Y199
CARBON
CANISTER VALVE
65
.5 GN/BL
2 X6031
.5 GN/BL
28 X14
.5 GN/BL
9 X6031
.5 RT/WS
FUSE DETAILS
0670.3
F25A
4 RT
GROUND
DISTRIBUTION
0670.4
,!.