service BMW 320i 2001 Owner's Manual

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IndexDataTechnologyRepairsCar careControlsOverview
Brake fluidIf the brake warning lamp comes on
and the parking brake has been
released:
Check the brake fluid level and if
necessary, refill it to the "MAX" mark.
For adding brake fluid or for deter-
mining and correcting the cause of
brake fluid loss, consult your BMW
center. Your BMW center is familiar
with the specifications for factory-
approved brake fluids (DOT 4).
Brake fluid loss can result in extended
pedal travel. Comply with the informa-
tion provided on page 121.460de128
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the safety and reli-
ability of the brake system, have the
brake fluid changed every two years by
a BMW center. Refer also to the Service
and Warranty Information Booklet (US
models) or the Warranty and Service
Guide Booklet (Canadian models).
Brake fluid is toxic and damages the
vehicle's paint. You should always store
it in its original container and in a loca-
tion that is inaccessible to children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the "MAX"
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause burns.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of brake fluid.<

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IndexDataTechnologyRepairsCar careControlsOverview
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and operat-
ing safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of the vehicle. Service Interval DisplayAdvanced technology is employed to
calculate the optimal maintenance
intervals. These are then indicated in
the Service Interval Display. While
conventional systems rely on distance
traveled alone to determine when
service is due, the BMW Maintenance
System has for years considered the 460us112
actual conditions under which the vehi-
cle operates, because miles can be
traveled in many different ways:
From the point of view of maintenance,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual use of the vehi-
cle covers every kind of operating situa-
tion. Minimal use drivers Ð those who
drive significantly less than 6,000 miles
(10,000 km) per year Ð should neverthe-
less have the oil changed at least every
two years, since engine oil ages regard-
less of use.Service and Warranty Information
Booklet (US models)/Warranty
and Service Guide Booklet
(Canadian models) Please refer to the Service and
Warranty Information Booklet (US mod-
els) or the Warranty and Service Guide
Booklet (Canadian models) for addi-
tional information on maintenance inter-
vals and procedures.As a precaution against rust, it might be
a good idea to have the body checked
for damage from rocks or gravel at the
same time, depending upon operating
conditions.
Have your BMW center perform
maintenance and repair.
Your BMW center is always informed on
the latest maintenance work and repair
techniques and equipped with the
required special tools. In addition,
checking parts known from experience
to be subject to wear is a permanent
part of the maintenance specifications.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models). These entries are
your verification for the regular mainte-
nance of your vehicle and are required
for the performance of warranty
repairs.<
The BMW Maintenance System

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Caring for your vehicleCaring for the vehicle finish Regular washing is a preventive
measure against long-term effects from
substances that are harmful to the
vehicle's finish, especially if you drive
your vehicle in areas with high levels
of air pollution or aggressive natural
substances (tree resins, pollen).
Nevertheless, you should immediately
remove especially aggressive
substances. Failure to do so can lead
to changes in the paint's chemical
structure or to discoloration. Gasoline
spilled during refueling, oil, grease and
brake fluid should always be cleaned
away immediately, as should bird
droppings.
Any contamination remaining on the
surface of the vehicle will be especially
conspicuous after washing. Use clean-
ing fluid or alcohol with a clean cloth or
cotton pad to remove. Remove tar spots
with tar remover. After cleaning, the
affected areas should be waxed to
ensure continued protection.
Use cleaning and car-care
products that you can obtain at
your BMW center.<
Waxing your vehicle Protect the finish using carnauba or
synthetic-based waxes only.
The best way to determine when the
finish needs to be waxed is by noting
when water stops beading on the
surface.
You can use a glass cleaner to remove
any wax or silicone that may have been
left on the windows during waxing.
Use cleaning and car-care
products that you can obtain at
your BMW center.<
Paint damageYou can touch up small areas of paint
damage with a BMW spray paint or a
BMW touchup stick.
The paint color code for your vehicle is
provided on a sticker located on the
right hand side under the hood and on
the first page of your Service and War-
ranty Information Booklet (US models)
or Warranty and Service Guide Booklet
(Canadian models).
Damage caused by flying stones,
scratches, etc., must be touched
up without delay to prevent rust from
forming.
If corrosion has started to form in an
area with paint damage, remove all rust
and clean the area. Then prime the area
with a BMW Primer Stick. Finally, apply
the finish coat. Wait a few days, then
polish the repaired area. Finish by
applying a wax preservative.
More extensive paint damage should
be professionally repaired in accor-
dance with the manufacturer's instruc-
tions. Your BMW center uses original
BMW finish materials in accordance
with official repair procedures.

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Airbags Vehicle storage1 Front airbags for driver and
passenger
2 Side impact Head Protection System
for driver and passenger (front)
3 Side airbags for driver and passenger
(front and rear
*)
Important safety notices
Don't remove the airbag restraint
system's gas generator. Testing
and servicing must be performed by
trained technicians only. In the event of
a malfunction, deactivation, or triggered
actuation (as a response to an accident)
of the airbag restraint system, consult
your BMW center for repairs or service
operations.
460de140
Do not modify or tamper with either the
wiring or the individual components in
the airbag system. These include the
padded steering wheel hub, the instru-
ment panel, the side trim panels of the
front or rear doors and the roof pillars or
the sides of the headliner. Do not apply
adhesive materials to these compo-
nents or cover or modify them in any
way. Do not attempt to remove or
dismantle the steering wheel.
To ensure compliance with official
safety regulations, have a BMW center
dispose of airbag generators.
Unprofessional attempts to service the
system could lead to failure in an emer-
gency or undesired airbag activation,
either of which could result in personal
injury. special procedures if you intend to
store the vehicle for more than three
months.

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OBD interface socket The OBD interface socket for onboard
diagnostics is located on the driver's
side at the left-hand bottom of the
instrument panel and under a cover.
The cover has the letters "OBD" on it.
The purpose of the OBD system is to
assure proper emission control system
operation for the vehicle's lifetime by
monitoring emission-related compo-
nents and systems for deterioration and
malfunction.460us250
An illuminated indicator informs
you of the need for service, not
that you need to stop the
vehicle. Your system should be
checked, however, at the earliest
possible opportunity by your BMW
center.
If the indicator blinks or flashes, this
indicates a high level of engine misfire.
Reduce speed and contact your
nearest BMW center immediately.
Severe engine misfire over even a short
period of time can seriously damage
emission control components, espe-
cially the catalytic converter.
"Service Engine Soon" warning
lamp for Canadian models.
If the fuel filler cap is not on tight
enough, the OBD system can
detect leaking vapor and the indicator
will light up. If the fuel filler cap is then
tightened, the indicator will usually go
out after a short period of time.<

Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
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IndexDataTechnologyRepairsCar careControlsOverview
Repairs
Replacement procedures:
Onboard tool kit158
Windshield wiper blades158
Lamps and bulbs158
Changing a wheel165
Battery168
Fuses170
Microfilter171
In case of electrical
malfunction:
Fuel filler door172
Sliding/tilt sunroof172
Assistance, giving and
receiving:
Jump-starting173
Towing the vehicle174

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The onboard tool kit is located in the
luggage compartment lid.
Loosen the wingnut to open.
460de066
1 Rotate the wiper arm completely out
from the windshield
2 Position the wiper blade at an angle
and pull the release spring (arrow)
3 Fold the wiper blade down and
unhook it toward the windshield
4 Pull the wiper blade past the wiper
arm toward the top
5 Insert a new wiper blade and apply
pressure until you hear it engage.
Use only wiper blades approved
by BMW.<460de56
The lamps and bulbs are essential
factors contributing to the safety of your
vehicle. For this reason, follow the
instructions below carefully when
replacing a bulb. If you are not familiar
with any of the procedures, consult
your BMW center.
Do not touch the glass portion of
a new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Whenever working on the elec-
trical system, switch off the elec-
trical accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
Onboard tool kit Windshield wiper blades Lamps and bulbs

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IndexDataTechnologyRepairsCar careControlsOverview
Lamps and bulbsThe illustration shows the left-hand side
of the engine compartment.1 Low beams H7, 55 watt bulb2 High beamsH7, 55 watt bulb
The H7 bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with this precaution could lead to injury
if the bulb is accidentally damaged
during replacement.<
1 Press the two locks at the front and
turn left to release the bulb holder.
2 Remove and replace the bulb.460de130
When cleaning the headlamps,
please observe the following:
Do not clean by wiping with a dry cloth
(this causes scratches). Never use
abrasives or strong solvents to clean
the covers. Remove dirt and contami-
nation (such as insects) by soaking with
BMW Car Shampoo and then rinsing
with plenty of water. Always use a
deicer spray to remove accumulated
ice and snow Ð never use a scraper.<
Xenon lamps
*
The service life of these bulbs is very
long and the probability of a failure is
very low, provided that they are not
switched on and off an unusual number
of times. If one of these bulbs should
nevertheless fail, it is possible to
continue driving with great caution
using the front fog lamps, provided
traffic laws in your area do not prohibit
this.
Because of the extremely high
voltages involved, any work on the
lighting system should be performed
only by technicians with the appropriate
qualifications. Failure to comply with
this creates a risk of fatal injury.<

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Changing a wheel Battery Driving with the space-saver
spare tireDrive cautiously and do not exceed a
speed of 45 mph (80 km/h).
Be aware that vehicle handling will be
altered. Slower brake response time,
longer braking distances and changed
steering characteristics may be antici-
pated when approaching limit condi-
tions.
The changes in handling characteristics
will be even more pronounced in
conjunction with winter tires.
Only one space-saver spare tire
may be mounted at one time.
Mount a wheel and tire with the same
size and specifications as the others
at the earliest possible opportunity.
Maintain correct tire pressures. Refer
to page 29.<
Battery locationThe battery is located at the right-rear
of the luggage compartment. Raise the
luggage compartment floor panel (refer
to page 41). Use a screwdriver or a coin
to loosen the two fasteners in the illus-
tration f-turn. Loosen the third fastener
in the upper-center side trim panel.
Remove the fasteners. In order to
remove the storage tray, slide the side
trim panel slightly upward.
Battery posts, terminals, and
related accessories contain lead
and lead compounds. Wash hands after
handling.<460de176
Charge conditionThe "Magic Eye
*" is a hydrometer that
allows you to read the charge condition
of the battery:
>Green: adequate charge.
>Black: not adequately charged. The
battery must be recharged. Please
contact your BMW center for addi-
tional information.
>Yellow: replace the battery.
The service life specified for the
battery can be achieved only if it is
always kept adequately charged. If the
vehicle is primarily used for stop-and-
go traffic, be sure to check the charge
state often.<
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IndexDataTechnologyRepairsCar careControlsOverview
BatteryBattery careThe battery is absolutely maintenance-
free, that is, the original electrolyte will
normally last for the service life of the
battery under moderate climatic condi-
tions.
For all questions that regard the
battery, please consult your BMW
center. Since the battery is mainte-
nance-free, the following is for your
information only. your vehicle battery. To avoid injury,
please comply with the corresponding
precautions whenever you work with or
near the battery.
Before handling the battery,
please read the following infor-
mation.
Wear eye protection. Do not
allow particles containing
battery acid or lead to come into
contact with your eyes, your skin, or
your clothing.
Battery acid is extremely corro-
sive. Wear eye protection and
protective gloves. Do not tip the
battery. Battery acid can leak from the
ventilation openings.
Do not allow children access to
batteries and battery acid.
Never allow sparks or open
flame in the vicinity of the
battery. Avoid sparks from elec-
trical cables or electrical equipment.
Turn the key to position 0 in the
steering lock when disconnecting or
connecting the battery. Do not short-
circuit the battery terminals. This
creates a risk of injury from high-energy
sparks.
A highly explosive gas is gener-
ated when the battery is charged.
If battery acid is splashed into
your eyes, immediately rinse
them with clear water for
15 minutes. Consult a physician imme-
diately. If your skin or clothing are
splashed by acid, rinse immediately
with ample clear water. If battery acid is
accidentally swallowed, consult a
physician immediately.
In order to protect the battery
case from ultraviolet radiation,
do not place it in direct sunlight.
A discharged battery can freeze. Store
the battery in areas where temperature
remains above freezing.
Removal and installation
Do not disconnect the battery
when the engine is running. If you
do so, the ensuing voltage surge will
damage the vehicle's onboard elec-
tronics.
Do not make any modifications in the
wires to the positive terminal. If you do
so, the protective function of the safety
battery terminal is no longer ensured.
Repair and disposal must be performed
by trained technicians only.<
When removing the battery, disconnect
the cable on the negative terminal first,
then the cable on the positive terminal.
Loosen the center adjusting screw on
the battery retaining strap (use the
screwdriver included with the onboard
tool kit) and disconnect the strap.
When installing a battery, connect the
positive terminal first, then connect the
negative terminal.
When installing a battery, be sure
that it is mounted properly and
that the retaining bracket is installed
with the center adjustment screw. If this
is not done, the battery will not be
adequately secured in case of an acci-
dent.<