panel BMW 323i 1995 E36 Owners Manual

GENERAL
.........
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.......
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.
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.
.
.
..
650-1



Rear
speaker,
removing
and
installing
.
.
.
.
.
.650-5

Door
panel
speaker,

AUDIO
SYSTEM
............
.
.
.
.
.
.
.
.
.
..
650-1



removing
and
installing
.
.
.
.
.....
.
.
.
.
.
.
.
.650-5

Radio
connector
..
.
.
.
.
.
.
.
.
.
.......
.
.
.
.
.
.
650-6

RADIO
AND
SPEAKER
SERVICE
.
.
.
.
.
..
650-2

Radio,
removingand
installing
.
.
.
.
.
.
...
.
..
650-2

Left
footwell
speaker,

removing
and
installing
.
....
.
.
.
.....
.
.
.
650-3

Right
footwell
speaker,

removing
and
installing
.
....
.
.
.
.....
.
..
650-4

GENERAL



AUDIO
SYSTEM

Thissection
coversthe
BMW
factory-installed
sound
sys-



The
BMW
E36
is
equipped
with
a
three
band
radio/cassette

tem,
including
radio
and
speaker
removal,
radio
connectors



player
unit
mounted
in
the
middle
of
thecenter
console
.
In
ad

and
terminal
designations
.



dítion
to
AM
and
FM
bands,
the
radio
will
receive
broadcasts
from
theNational
Weather
Service
.

The
antenna
is
incorporated
into
the
rear
window
defogger
.

650
Radio

Fig
.
1
.



Radio
amplifier
(premiumpackage)
in
luggage
compartment
behind
left
panel
.

RADIO
650-1

TABLE

a
.
Radio
Connector
Terminal
Designation
...
.
......
650-6

The
cassette
deck
is
equipped
with
the
Do1byTM
C
noise
re-
ductionsystem,
for
improved
tape
performance
with
reduced

background
tape
noise
.

A
6-speaker
audio
system
was
standard
in
the
early
years

ofthe
model
line
.
Many
additional
features
have
been
in-
stalled
as
optional
or
standard
equipment
duringthevehicle
production
run
.

"
A
200-watt
power
amplifier
with
custom-contoured

equalization
and
ten
speaker
output
.
See
Fig
.
1
.

"
A
multi-disc
compact
disc
changer,
for
which
the
vehicle

and
the
radio
are
prewired
.
See
Fig
.
2
.

Fig
.
2
.



Optional
multi-disc
compact
disc
changerand
disc
cartridge
.

AUDIO
SYSTEM

2
.
Using
special
hex
key,
turn
radio
mountingscrews

counterclockwise
to
loosen
.
See
Fig
.
4
.

0011845

Fig
.
4
.



Use
special
hexkey
or
Torx
driver
to
loosen/tighten
radio
mountingscrews
.

3
.
Pul¡
radio
out
of
instrument
panel
opening
.

4
.
Remove
connector(s)
from
rearof
radio
.
See
Fig
.
5
.

Fig
.
5
.



Radio
connector
being
removed
.

5
.
Installation
is
reverse
of
removal
.

0011846

Left
footweil
speaker,

removing
and
installing

Fig
.
6
.



Hood
release
lever
retaining
screw
(arrow)
.

RADIO
650-
3

1
.
Remove
screw
from
center
of
hood
latch
release
lever
.

Remove
lever
.
See
Fig
.
6
.

0012578

2
.
Rotate
plastic
trim
panel
retainer
1
/4
turn
.
Pul¡
off
door

sea¡
from
edge
of
speaker
cover
and
pull
speaker
trim

panel
back
toward
rear
of
car
.
See
Fig
.
7
.

0012579

Fig
.
7
.



Rotate
plastic
retainer
(black
arrow)
andremove
panel
in
di-

rection
shown
(white
arrows)
.

RADIO
AND
SPEAKER
SERVICE

650-
4
RADIO

3
.
Remove
speakerby
removing
mountingscrews
.
See

Fig
.
8
.

Fig
.
8
.



Speaker
mounting
screws
(arrows)
.

0012580

4
.
Disconnect
harness
connector(s)
from
speaker
.
See

Fig
.
9
.

001,58

Fig
.
9
.



Disconnect
speaker
electrical
connector(s)
in
direction
shown

(arrows)
.

5
.
Installation
is
reverse
of
removal
.

Right
footwell
speaker,

removing
and
installing

1
.
Remove
glove
compartment
lower
trim
.
See
Fig
.
10
.

2
.
Rotate
speakercover
plastic
retainer
1
/a
turn
.
Remove

door
sea¡at
edge
of
speaker
cover
.
See
Fig
.
11
.

3
.
Pul¡
speaker
trim
panel
away
from
body
and
then
pul¡

panel
back
toward
rear
of
car
.

RADIO
AND
SPEAKER
SERVICE

0012582

Fig
.
10
.
Remove
lower
glove
compartment
trim
panel
retaining
screw

(black
arrow)
.
Pull
trim
in
direction
shown
(white
arrows)
.

0012583

Fig
.
11
.
Speaker
cover
retainer
(black
arrow)
.
Pulltrim
in
direction
shown
(white
arrow)
.

4
.
Remove
speaker
by
removing
mountingscrews
.
Dis-

connect
harness
connector(s)
from
speaker
.

5
.
Installation
is
reverse
of
removal
.

Rear
speaker,
removing
and
installing



Door
panel
speaker,

removing
and
installing

NOTE
-

Rear
speakers
in
convertible
models
are
installed
un-
der
the
rear
side
panels
.
For
rearside
panelremoval
procedure,
see
411Doors
.

1
.
Working
at
rear
parcel
shelf,
pry
speakercoverby
inner

edge
and
remove
.
See
Fig
.
12
.

0011632

Fig
.
12
.
Pry
up
inner
edge
of
speaker
cover
off
rear
parcel
shelf
.

2
.
Remove
mountingscrews
and
depress
speaker
retain-

ing
clip
.
See
Fig
.
13
.
Lower
speaker
into
trunk
.

Fig
.
13
.
Remove
screws
(A)
and
depress
clip
(B)
.

4
.
Installation
is
reverse
of
removal
.

0011633

3
.
Disconnect
speaker
connector
andremove
speaker

from
box
.

RAM
650-5

1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnecttog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.

2
.
Remove
inner
door
panel
.
See
411
Doors
.

WARNING
-

Some
1997
and
all
1998
model
year
cars
are
equipped
with
front
side-impact
airbags
in
the
front
doors
.
When
servicing
the
doors
with
front
side-im-
pact
airbags,
alwaysdisconnect
the
negative
()
battery
terminal
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
theairbag
sys-
tem
.

3
.
On
back
of
door
panel,
remove
nut
on
top
of
speaker
retaining
bracket
and
remove
bracket
from
behind

speaker
.
See
Fig
.
14
.

Fig
.
14
.
Speaker
retaining
nut
(arrow)
.

4
.
Disconnect
speaker
connector
from
harness
connector
and
remove
loudspeaker
forwardthrough
door
panel
.

5
.
Installation
is
reverse
of
removal
.
Install
side-impact

airbag
using
new
screws
.
See
721
Airbag
System

(SRS)
.

RADIO
AND
SPEAKER
SERVICE

Front
seat
belt
reel,

removing
and
installing

1
.
On
4-door
models
:
Remove
seat
belt
anchor
bolt
from
front
seat
.
Refer
to
Fig
.
1
.

2
.
On
2-door
models
:
Remove
seat
belt
anchorbar
from
rear
of
door
sill
.
See
Fig
.
4
.

Fig
.
4
.



Two-door
seat
belt
anchor
bar
(arrow)
.

3
.
On
4-door
and
coupe
models
:
Remove
plastic
trim
cov-

er
from
B-pillar
(rear
door
jamb
pillar)
sliding
seat
belt

guide
.
Remove
nut
and
guide
loop
.
See
Fig
.
5
.

4
.
On
4-door
models
:
Starting
at
upper
corners,peel
rub-

ber
door
seals
away
from
B-pillar
trim
.
Remove
trim

from
B-pillar
.

5
.
On
2-door
models
:
Remove
reasside
panel
.
See
411

Doors
.

Fig
.
5
.



B-pillar
seat
belt
guide
nut
trim
(arrow)
.

SEAT
BELTS



720-
3

move
reel
and
seat
belt
.

9
.
Installation
is
reverse
of
removal
.

0012672
ou12a74

Fig
.
6
.



B-pillar
trim
removed
to
show
seat
belt
cross-bracket
bolts
(arrows)
.

8
.
Disconnect
harness
connector
from
reel
assembly
.
Re-
Tightening
Torque

6
.
Remove
two
bolts
holding
cross
bracket
to
B-pillar
.
See



"
Front
seat
belt
to
seat
Fig
.
6
.



(use
thread
locking
compound)
.
....
47
Nm
(35
ft-Ib)

"
Front
seat
belt
guide
loop
7
.
Remove
seat
belt
reel
mounting
boltat
base
ofB-pillar
.



to
B-pillar
sliding
anchor



.
..
.
.
.
....
31
Nm
(23
ft-Ib)

"
Front
seat
beltreeltoB-pillar
..
.
....
48
Nm
(36
ft-Ib)

FRONT
SEAT
BELT
ASSEMBLY

720-
4



SEAT
BELTS

REAR
SEAT
BELT
ASSEMBLY

On
4-door
E36
models,
there
are
two
3-point
shoulder
belts

and
a
center
lap
beltin
back
.
On
2-doormodels,
there
is
no

center
rear
lap-belt
.

In
models
with
the
stationary
rear
seat
back,
the
shoulder

belt
reels
are
bolted
to
themiddle
of
the
parcel
shelf
.
In
modeis

with
fold-down
rearseat
back,
the
shoulder
belt
reels
are
at-

tached
to
the
folding
seat
back
.

The
rearseat
belt
assemblies
are
shown
in
Fig
.
7
.

Fig
.
7
.



Detafs
of
rearseat
belt
assembly
.

Seats
.

REAR
SEA
T
BELT
ASSEMBLY

1
.
Remove
rear
seat
cushion
and
backrest
.
See
520

2
.
Remove
plastictrim
cover
over
shoulder
belt
reels
from
rear
window
shelf
.
See
Fig
.
8
.

3
.
Remove
rear
window
shelf
.
See
Fig
.
9
.

4
.
Unbolt
andremove
shoulder
belt
reels
.

NOTE-

The
shoulder
belt
anchor
belts
also
hold
thecenter
lap-
belt
in
place(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.

body
next
to
rear
door
frame
.

8
.
Installation
is
reverse
of
removal
.

5
.
Remove
shoulder
belt
anchor
bolt
frombeneath
rear
seat
.



WARNING
-

Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions

Fig
.
8
.



Remove
rear
shoulder
belt
reel
trim
cover
from
rear
window
shelf
.
Unclip
plastic,
then
slide
off
shoulder
belts
as
shown
by
arrows
.

Rear
seat
belt,
removing
and
installing



Fig
.
9
.
Remove
rear
window
shelf
.
Speaker
grilles
and
third
brake

(fixed
seat
back
modeis)



light
socket
will
have
to
be
removed
.
The
front
of
the
shelf
lifts
offits
clips
(black
arrows)
before
the
shelf
slides
forward
.

6
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from

7
.
On
2-door
models
:
Remove
rearside
panel
asde-
scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt
from
body
nextto
quarter
panel
.

Tightening
Torques

"
Rear
seat
belt
reelbolt,
anchor
bolt,
or
lock
boltto
body
.
.
.....
.
...
...
.
48
Nm
(36
ft-Ib)

Rear
seat
belt,
removing
and
installing

(foid-down
seat
back
modeis)

1
.
Remove
rear
seat
cushion
.
See
520
Seats
.

2
.
Remove
shoulder
belt
anchor
bolt
from
beneath
rear

seat
.

NOTE
-

The
shoulder
belt
anchor
bolts
alsohold
the
center
lap-belt
in
place
(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.

3
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from

body
nextto
rear
door
frame
.

4
.
On
2-door
models
:
Remove
rearside
panel
as
de-

scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt

from
body
next
to
quarter
panel
.

5
.
Unlock
and
flip
down
folding
rear
seat
backrest
.
Re-

move
trim
plug
from
back
of
cushion
(luggage
compart-

ment
side)
.

6
.
Remove
seat
beltreelbolt
andwasher
.
See
Fig
.
10
.

Fig
.
10
.
Rear
seat
beltreelbolt
(arrow)
.

0012676

7
.
Gently
pry
off
plastic
trim
at
top
of
backrest
and
pull
out

seat
beltreel
from
seat
.

NOTE-

The
seat
beltreel
is
held
snugly
by
the
backrest
cush-
ion
.
Moderate
force
will
be
needed
to
pulí
ít
out
.

8
.
Installation
is
reverse
of
removal
.

Tightening
Torques

"
Rear
seat
beltreel
bolt,
anchor
bolt,

or
lock
boltto
body
...............
48
Nm
(36
ft-Ib)

Center
rear
lap-belt,

removing
and
installing

1
.
Remove
rear
seat
cushion
.
See520
Seats
.

2
.
Remove
shoulder
belt
anchor
bolts
from
beneath
rear

seat
.

3
.
Installation
is
reverse
of
removal
.

SEAT
BELTS



720-
5

NOTE-

The
shoulderbeltanchorbolts
also
hold
the
centerlap-
belt
in
place
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reassemble
correctly
.

WARNING
-

Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions
.

Tightening
Torques

"
Lap-belt
reelbolt
or
lock
boltto
body
.
48
Nm
(36
ft-Ib)

REAR
SEATBELT
ASSEMBLY

721
Airbag
System
(SRS)

Airbag
Systems
.......
.
...
.
.
.
.
.
....
.
.
.
.
721-1

AIRBAG
SENSORS
AND
ELECTRONICS
721-2

SRS
Warning
Light
and
Fault
Display
.
.
.
.
.
..
721-2

Airbagcontact
ring,
replacing
........
.
.
.
.
.
721-3

Airbag
crash
sensor,replacing
..
.
....
.
...
.
721-4

ZAE
control
module,
replacing
.
.
.
.........
721-5

GENERAL

This
repair
group
covers
only
removal
and
installation
of
air-
bag
components
.
Airbag
system
repair
and
fault
diagnosis
is
not
covered
here
.
Diagnostics,
component
testing,
and
airbag
system
repair
should
be
carried
out
by
trained
BMW
service
technicians
.

NOTE-

Special
test
equipment
is
required
to
retrieve
SRS
fault
codes,
diagnose
system
faults,
and
resetltum
off
the
SRS
indicator
light
.
The
SRS
indicator
light
will
remain
on
until
any
problem
has
been
corrected
and
the
fault
memory
has
been
cleared
.

When
servicing
cars
equipped
with
SRS,
the
precautions

on
this
page
mustbeobserved
to
prevent
personal
injury
.

Airbag
Systems

The
airbag
system
installed
on
E36
cars
through
the
1993
model
year
consisted
of
a
single
airbag
in
the
steering
wheel
.
This
systemcan
be
identified
by
the
orange
crash
sensors
lo-
cated
on
the
front
wheel
wells
and
the
absence
of
a
passenger
side
airbag
.

The
ZAE
airbag
system,
starting
in
model
year
1994
(pro-
duction
date9/93
and
later),
provides
both
a
driver
side
and
a
passenger
sideairbag
.
On
ZAE
vehicles,
the
crash
sensorsare
integrated
into
the
airbag
control
module,
located
under
thecenter
of
the
rear
seat
.
The
ZAE
control
module
triggers

deployment
of
the
airbags
When
it
sensos
the
vehicle
deceler-
ating
at
a
rate
equivalent
to
a
head-on
collisionof
at
least
13
mph
(18
km/h)
.

In
some
1997
4-door
models
and
all
1998
models,
side-impact
airbags
were
installed
in
the
front
doors
.
The
airbag
units
are

mounted
behindthe
door
trim
panels
.
Caution
mustbeused

when
working
on
vehicle
systems
in
the
proximity
of
air
bags,
such
as
the
steering
column,
the
dashboard,
or
the
doors
.

AIRBAG
SYSTEM
(SRS)



721-1

GENERAL
.
.
.
.
.
.
.
.
.
.
.......
.
......
.
.
.
.
721-1



Front
side-impact
airbag
crash
sensor,
removing
and
installing
....
.
.....
.
.....
.
721-5

AIRBAGS



..............
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
721-5

Driver
side
airbag,
removing
and
installing
.
.
.
721-5

Passenger
side
airbag,

removing
and
installing
..............
.
.
.721-6

Front
side-impact
airbag,
removing
and
installing
.
.
.
.
.
.
.
.
.
.
......
.721-7

WARNING
-

"
Airbag(s)
are
inflated
byan
explosive
device
.
Handled
improperly
or
without
adequate
safe-
guards,
the
System
can
be
very
dangerous
.
Spe-
cial
precautions
must
be
observed
prior
to
any
work
ator
near
the
driverside
airbag,
the
passen-
ger
side
airbag
(where
applicable)
or
the
side-im-
pact
airbags
(where
applicable)
.

"
The
airbag
is
a
vehicle
safety
system
.
Serious
in-
jury
may
result
if
System
service
is
attempted
by
persons
unfamiliar
with
the
BMW
SRS
and
its
ap-
proved
service
procedures
.
BMW
advises
that
all
inspection
and
service
be
performed
by
an
autho-
rized
BMW
dealer
.

"
Always
disconnect
the
battery
and
cover
the
neg-
ative
()
battery
terminal
with
an
insulator
before
startingdiagnostic,
troubleshooting
or
service
worknot
associated
with
SRS,
and
before
doing
any
welding
on
the
car
.

"
If
an
airbag
has
been
activated
due
to
an
acci-dent,
BMW
specifies
that
SRS
components
be
replaced
.
For
more
information
on
post-collision
SRS
service,
see
an
authorized
BMW
dealer
.

"
Do
not
allow
the
airbag
unit
to
come
in
contact
with
cleaning
solutions
orgrease
.
Never
subject
an
airbag
unit
to
temperatures
aboye
212°F
(100°C)
.
When
reconnecting
the
battery,
no
per-
son
should
be
inside
the
vehicle
.

"
Always
place
an
airbag
unitthat
has
been
re-
moved
from
its
packaging
with
the
padded
sidefacing
upward
.
Do
not
leave
an
airbag
unlt
unat-
tended
.

"
!f
the
airbag
unit
or
airbag
control
modulehas
been
dropped
froma
height
of
!
1
2
meter
(1
Y2
ft.)
ormore,
theairbag
unit
should
not
be
installed
.

Aírbag
system
components
are
shown
in
Fig
.
1.

GENERAL

721-2



AIRBAG
SYSTEM
(SRS)

Fig
.
1
.



Airbag
system
components
.

AIRBAG
SENSORSAND
ELECTRONICS

CA
UTION-

"
If
an
airbag
is
activated,
the
following
compo-
nents
must
be
replaced
:
Airbag
with
contact
ring
;
-Pyrotechnic
seat
belt
tensioners
(if
fitted)
;
-SRS
Control
module
;
-Impact
sensors
;
All
airbags
which
did
not
deploy
.

"
Consult
your
BMW
dealer
for
parts
and
service
information
.

TheE36
airbag
system
consists
of
the
following
compo-

nents
:
crash
sensors
(in
earlycars,
through
1993),
an
elec-

tronic
control/monitoring
module
(with
integrated
crash

sensor
in
ZAE
systems),
an
indicator
light
in
the
instrument
panel,
and
inflatable
airbags
equipped
with
gas
generators
in

the
steering
wheel
and
in
the
passenger
side
of
the
instrument

panel
(ZAE
systems)
.

Some
1997
and
al¡
1998
carsalso
have
side-impact
airbags

in
the
front
doors
.

AIRBAG
SENSORS
AND
ELECTRONICS

1.
Crash
sensors
(through
1993)



wheel
2
.



SRS
control
module
in
front
of



5
.



Side-impact
airbags
(1997/98)
glove
compartment
(through



6
.
ZAE
control
module
under
rear
1993)



seat
(from
1994)
3
.



Passenger
side
airbag
unit
in



7
.
Side-impact
airbag
crash
sensors
dashboard
(ZAE
system)



in
door
silis
(1997/98)
4
.



Driver
side
airbag
unitin
steering



8
.



Knee
bolsters

In
addition
to
the
airbags,
the
vehicles
are
equipped
wíth

knee
bolsters
for
extra
protection
.

SRS
Warning
Light
and
Fault
Display

The
airbag
system
utilizes
a
self-diagnostic
control
module

to
detect
and
store
system
faults
.
If
a
fault
is
detected,
the

SRS
indicator
in
the
instrument
cluster
comes
on
and
stays

on
.

When
the
ignition
key
is
tumed
on,
the
indicator
light
will
illu-

minate
for
approximately
4-6
seconds
.
The
illuminated
light

indicates
the
self-testof
the
electronic
control/monitoring

module,
the
ignítors
and
crash-sensorcircuits,
and
the
system

wiring
.
The
airbag
system
should
be
inspected
byan
autho-

rized
BMW
dealer
if
the
indicator
light
does
not
come
on,
ifit

does
not
go
out
in
approximately
4-6
seconds
after
switching

onthe
ignition,
or
if
the
light
comes
on
during
driving
.
If
the

system
has
detected
a
fault,
the
light
will
come
on
and
stay
on
.

Front
side-impact
airbag,

removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover

negative
terminal
with
insulating
material
.

CA
UTION-



"
Store
the
removed
airbag
unit
with
the
soft
pad
Prior
to
disconnectiog
the
battery,
read
the
battery



facing
up
.
ff
stored
facíng
down,
accidental
de-
disconnection
cautions
given
at
the
front
of
this



ployment
could
propel
it
violently
into
the
air,
manual
on
page
viii
.



causing
injury
.

2
.
Remove
inside
door
panel
as
described
in
411
Doors
.

Remove
vapor
shield
.

3
.
Disconnect
electrical
harness
connectorfrom
door-

mounted
airbag
unit
.
See
Fig
.
12
.

WARNING
-

The
plug
connector
insidethe
door
is
not
marked
in

orange,
unlike
other
SRS
connectors
in
the
car
.

Fig
.
12
.
Front
side-impact
airbag
(inner
door
panel
removed)
.
A
is

electrical
harness
connector
.

AIRBAG
SYSTEM
(SRS)



721-
7

CAUTION-

"
The
electrical
harness
connector
of
the
side-im-
pact
airbag
unit
may
be
either
on
the
sideof
the
unít
or
in
the
back
When
removing
and
installing
the
unit,
pay
attention
to
the
routing
of
the
har-
ness
to
avoid
kinks
orbreaks
in
the
wire
.

4
.
Remove
mounting
screws
andremove
airbag
from

door
.

5
.
Installation
is
reverse
of
removal
.

WARNING
-

The
side-impact
airbag
mounting
screws
must
al-
ways
be
replaced
any
time
they
are
removed
.
Usenew
screws
with
factory-applied
locking
sealer
.

Tightening
Torque

"
Side-impact
airbag
to
door



..
.....
8
.5
Nm
(75
in-lb)

AIRBAGS